Waterjet cutting of metal: types, advantages, equipment

Essence of the process

If ordinary water is compressed under a pressure of about 4000 atmospheres and then passed through a hole with a diameter of less than 1 mm, it will flow at a speed 3-4 times higher than the speed of sound. When directed at the workpiece, such a jet of water becomes a cutting tool. With the addition of abrasive particles, its cutting ability increases hundreds of times, and it is capable of cutting almost any material.

Waterjet cutting technology is based on the principle of the erosive (abrasive) effect of an abrasive and a water jet. Their high-speed solid-phase particles act as energy carriers and, hitting the particles of the product, tear off and remove the latter from the cut cavity. The rate of erosion depends on the kinetic energy of the impacting particles, their mass, hardness, shape and angle of impact, as well as on the mechanical properties of the material being processed.

Cutting technology

Water, pumped by a pump to ultra-high pressure of the order of 1000–6000 atmospheres, is supplied to the cutting head. Erupting through a narrow nozzle (nozzle) usually with a diameter of 0.08-0.5 mm at near-sonic or supersonic speeds (up to 900-1200 m/s and above), a stream of water enters the mixing chamber, where it begins to mix with abrasive particles - garnet sand , grains of electrocorundum, silicon carbide or other highly hard material. A mixed jet emerges from a mixing (mixing) tube with an internal diameter of 0.5–1.5 mm and cuts the material. In some cutting head models, the abrasive is fed into a mixing tube. To dampen the residual energy of the jet, a layer of water usually 70–100 centimeters thick is used.

Drawing. Waterjet cutting diagram

Drawing. Abrasive particle mixing scheme

When water cutting (without abrasive), the scheme is simplified: water under pressure escapes through the nozzle and is directed towards the product being cut.

Table. Typical applications of water cutting technologies

In waterjet cutting, the destructive power of the jet is created to a much greater extent by the abrasive, and water primarily performs a transport function. The size of abrasive particles is selected equal to 10–30% of the diameter of the cutting jet to ensure its effective impact and stable flow. Typically the grain size is 0.15–0.25 mm (150–250 µm), and in some cases it is on the order of 0.075–0.1 mm (75–100 µm) if a low roughness cutting surface is required. It is believed that the optimal abrasive size should be less than the value (dс.т. – dв.с.)/2, where dс.т. – internal diameter of the mixing tube, dv.s. – internal diameter of the water nozzle.

Various materials with a Mohs hardness of 6.5 or more are used as abrasives. Their choice depends on the type and hardness of the workpiece, and it should also be taken into account that a harder abrasive wears out the cutting head components faster.

Table. Typical cutting applications for some abrasives

Nozzles are usually made of sapphire, ruby ​​or diamond. The service life of sapphire and ruby ​​nozzles is up to 100–200 hours, diamond nozzles – up to 1000–2000 hours. When water cutting, ruby ​​nozzles are not used, and sapphire nozzles usually last 2 times longer.

Mixing tubes are made of ultra-strong alloys. Service life is usually up to 150–200 hours.

Technological parameters

The main technological parameters of the waterjet cutting process are:

• cutting speed;
• type, properties and thickness of the cut product;
• internal diameters of the water nozzle and mixing tube;
• type, size, flow rate and concentration of abrasive particles in the cutting mixture;
• pressure.

Cutting speed (the speed at which the cutting head moves along the surface of the workpiece) significantly affects the quality of the cut. At high speeds, the water-abrasive jet deviates (drifts) from straightness, and the jet weakens noticeably as the material is cut. As a result, the taper of the cut and its roughness increase.

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Drawing. Typical cut shape depending on cutting conditions

Drawing. Jet drift when cutting at a speed higher than optimal

Separation cutting can be performed at 80-100% of maximum speed. High-quality cutting usually corresponds to a speed range of 33–65%, fine cutting – 25–33%, and precision cutting – 10–12.5% ​​of the maximum speed.

Photo. Type of cut surface depending on the speed of water-abrasive cutting

Some cutting head models feature automatic taper compensation technology, such as Flow's Dynamic Waterjet. Taper compensation is achieved as a result of a software-controlled dynamic tilt of the cutting head by a certain degree. This allows you to increase cutting speed while maintaining cut quality and, accordingly, reduce production costs.

As the internal diameter of the mixing tube decreases (other things being equal), cutting productivity and accuracy increase, and the cutting width decreases (it is approximately 10% larger than the internal diameter of the tube). This also reduces the service life of the tube. During operation of the mixing tube, its internal diameter increases by approximately 0.01–0.02 mm for every eight hours of operation.

Table. Approximate abrasive sizes for various cutting modes

The abrasive consumption depends on the diameters of the mixing tube and water nozzle, cutting conditions, etc. The approximate optimal values ​​are given in the table below.

Table. Optimal consumption of abrasive material at certain ratios of the diameters of the mixing tube and nozzle

The maximum operating pressure is usually 3000–3200, 3800, 4150 or 6000 bar. The higher the pressure, the higher the cutting speed and efficiency. At the same time, more frequent replacement of gaskets in the pump is required.

Table. Dependence of straight separation (roughing) cutting speed on material thickness at pump pressure P = 4100 bar (approximately 4046 atm)

Table. Dependence of the speed of straight dividing (roughing) cutting on the thickness of the material at pump pressure P = 6000 bar (about 5922 atm)

Photo. Parts obtained by waterjet cutting: made of stainless steel 15 mm thick; made of aluminum alloy 6 mm thick; made of aluminum 30 mm thick; made of fibre-reinforced plastic, 20 mm thick; made of tool steel 60 mm thick

Diamond wire device

The rope is made in the form of an endless wire formed by a tension spring, to the surface of which diamond bushings of the selected diameter are attached with a certain pitch. There are also names like “balls” and “beads”.

The choice of standard size of diamond wire for cutting reinforced concrete is made according to the following parameters:

1. Diameter – from 6.3 mm.
2. The cutting speed is from 28...30 m/s.
3. In terms of cutting productivity - from 5...6 m2/h.
4. The durability of the base is at least 15 m2/m.
5. Depending on the cutting technology - dry or wet.

The rope is passed through the drive pulley and passed around the intended cut site without tension. There are two thrust rollers on the machine frame, by changing the location of which you can control the tension of the equipment. A hydraulic or electric motor drives the drive pulley, which continually pulls the tool along the cutting path. The diamond balls then do their work, using friction to cut through anything from reinforced concrete to titanium. The reduction in the cutting area value is determined by the change in pressure on the power unit. Then the operator reduces the speed and wire feed. As a result, the diamond wire does not break. Control of the cutting process is also possible by lifting the equipment while simultaneously reducing the rope tension.

Unlike a diamond chain, penetration into the depth of the rope proceeds smoothly, so the equipment can be used for, for example, underwater cutting of concrete, stone, marble, etc. In addition, the diamond wire for cutting reinforced concrete is characterized by increased flexibility and has no restrictions on working space.

Diamond wire systems can be used for cutting vertically or horizontally, including corner holes. If necessary, the length of the wire is increased.

Lunette. The length of the workpieces is not a hindrance!

Welding rotators. We facilitate the welding process

Advantages, disadvantages and comparative characteristics

Using a water-abrasive or water jet, you can cut almost any material. In this case, neither mechanical deformation of the workpiece occurs (since the force of the jet is only 1–100 N), nor its thermal deformation, since the temperature in the cutting zone is about 60–90°C. Thus, compared to heat treatment technologies (oxygen, plasma, laser, etc.), waterjet cutting has the following distinctive advantages:

• higher quality of cut due to minimal thermal effect on the workpiece (no melting, melting or burning of edges);
• the ability to cut heat-sensitive materials (a number of fire and explosive materials, laminated, composite, etc.);
• environmentally friendly process, complete absence of harmful gas emissions;
• explosion and fire safety of the process.

The water-abrasive jet is capable of cutting materials up to 300 mm thick and more. Waterjet cutting can be performed along a complex contour with high accuracy (up to 0.025–0.1 mm), including for processing volumetric products. You can use it to make bevels. It is effective on aluminum alloys, copper and brass, due to their high thermal conductivity, thermal cutting methods require more powerful heating sources. Additionally, these metals are more difficult to cut with lasers due to their low ability to absorb laser light.

Read also: How to melt steel at home

The disadvantages of water-abrasive cutting include:

• significantly lower cutting speed of thin steel compared to plasma and laser cutting;
• high cost of equipment and high operating costs (typical for laser cutting) due to the consumption of abrasive, electricity, water, replacement of mixing tubes, water nozzles and seals that can withstand high pressure, as well as waste disposal costs;
• increased noise due to the flow of a jet at supersonic speed (typical for plasma cutting).

Table. Comparison of waterjet cutting with oxygen, plasma and laser cutting

Water cutting is a unique method for processing various materials. Today, there are 2 types of water cutting: using clean water and using a water jet with abrasive (water jet method). But the principle of operation in both cases is the same - liquid under very high pressure passes through a miniature hole in the cutting head, which is located above the material being processed. In this case, the waterjet mixture coming out of the cutting head has a speed exceeding the speed of sound three times.

The size of the head hole, as well as its diameter, depend on the density of the material. If the material is easily permeable, then heads with a diameter of 0.08 mm are taken; in the case of harder materials, the hole diameter can reach 0.8 mm.

As for the pressure of the multiplier itself, the maximum indicator is 420 MPa. According to practical research, the most productive and at the same time fastest cut is obtained at a pressure of 380 MPa. If the pressure is higher, then this only leads to more frequent intervals between replacement parts.

To ensure proper operation of the equipment, gaskets should be replaced promptly. Thus, with a regular constant operating pressure of 400 MPa, the gaskets are replaced after 400 – 1200 cutting hours.

Thanks to such conditions in which workpieces are processed, waterjet cutting becomes an alternative method of influencing materials in relation to thermal methods, and even outperforms the latter in some respects. Only cutting using a water jet with an abrasive leaves no traces of deformation on the metal, no traces of melting on plastic, fabric and other materials. Industrial and design work today is simply unthinkable without this method, because the most complex elements with excellent edge quality can be made from any blanks of varying thickness.

The use of rock destruction technology for extracting minerals under the influence of a water jet has been known since the 30s of the last century, but the industrial use of a high-pressure water jet for cutting various materials began only in the 80s of the same century. Today, waterjet cutting of metal is the most popular type of application of this technology in industrial production.

Rope and diamond cutting of concrete

If you have decided to redesign your home, then you will probably need diamond cutting of concrete. After all, most buildings are built from reinforced concrete. Let's look at what diamond cutting of reinforced concrete is and how to do it correctly?

Advantages

There are many positive qualities in cutting concrete with diamond devices:

• precise section frames;
• thanks to the even, smooth cut, there is no need to additionally process or polish the concrete;
• the process of cutting concrete occurs without unnecessary noise or vibrations;
• diamond cutting of concrete is accompanied by a small dust emission, and if water is used during the procedure, the appearance of dust is practically eliminated;
• Diamond cutting of reinforced concrete saves you money. After all, the procedure is quite simple, although it requires some skills. If there are any, anyone can do it without spending money on the help of experts.

The essence of diamond cutting of reinforced concrete structures lies in the use of certain mechanical devices with a cutting tip coated with diamond or a saw with diamond edges.

Even a familiar grinder with a diamond blade will make a quality cut in concrete. Moreover, the cutting element in contact with concrete is not erased, as when cutting metal structures.

The only disadvantage of this device is that it is possible to cut the composite only as deep as the size of the saw on the grinder allows.

Areas of use

Diamond cutting is used in many cases:

• dismantling of concrete structures;
• dividing reinforced concrete blocks in half for ease of transportation;
• making various holes in load-bearing walls and ceilings;
• expanding the diameter of an already created hole;
• installation of expansion joint inside concrete decks;
• dismantling the foundation;
• correction of construction defects;
• creating recesses for safes and production equipment.

What equipment is used?

Diamond cutting of concrete is performed by several types of tools. Depending on the technology for performing the procedure, there are two types of equipment for diamond cutting of concrete structures:

Hand held instruments

Saw on concrete.

Builders are presented with a wide selection of tools for manual cutting of concrete. They all have a different range of work performed and performance qualities. Among the manual equipment there are:

• electric cutters;
• hydraulic cutters;
• wall chasers;
• chainsaws;
• hydraulic chain saws.

Diamond-coated wheels on hand cutters have differences in diametrical dimensions, number of cutting segments, and mounting hole. When choosing diamond blades, the diameter of which can vary from 125 to 600 mm, you should pay attention to the dimensions of the cutter's casing. A device powered by gasoline can cut deeply into concrete material, but it is better to work with it outside.

Machine cutting

Rope cutting.

Using automatic equipment, concrete monoliths are cut more efficiently. This technology allows you to cut into concrete to a depth of 620 mm. With automatic cutters, just like with hand tools, a stream of water is applied to the diamond wheel during operation. This is done to cool the disk and also to eliminate any rising dust.

But the most productive method is considered to be rope cutting of concrete. This technology is capable of cutting the composite in the most inaccessible corners, where none of the above devices can reach. Diamond-based ropes are consumable. The efficiency of this type of device depends on the number of crystals per meter of rope, their circumference, and width.

Cutting process

Since such manipulations violate the original design of the building, in order not to make irreparable mistakes, professional craftsmen, architects, and engineers should be involved in the work, who will tell you how to carry out cutting correctly.

If you decide to contact a company that provides concrete cutting services, then the presence of the above-mentioned specialists in it indicates the company’s serious approach to work, and that such an organization can be trusted.

But before concluding an agreement, still check whether there is a license and certificates to provide this type of service.

The client, in turn, must provide all documents for the premises where the work will be carried out, as well as permission from the owner of the building to carry out such procedures.

Before cutting begins, you should mark the room, measure and outline the contours of future openings. Also, before work, you should study the design of the room in detail, select equipment with suitable power and the type of cutting elements for it. In addition, you should communicate and agree on all the nuances with representatives of the housing office and neighbors, so that there are no complaints about noise later.

Recycling

Diamond cutting of concrete.

Waste from diamond cutting refers to concrete debris, parts of a dismantled structure, sludge from water, metal and concrete, which is formed at the work site as a result of cooling the equipment and reducing the amount of dust released by water.

It is not always possible for the customer to dispose of waste on their own, because the volumes of waste materials can be huge, heavy and require great strength, as well as special equipment for disposal, for example, for pumping out used water. Therefore, when contacting a concrete cutting company, you should ask in advance whether they clean up after themselves after finishing the work. This will save you from many problems associated with cleaning up household waste.

Cutting composite using a vacuum cleaner

This process involves using a high-power vacuum cleaner to remove dust during cutting. Such an industrial vacuum cleaner can eliminate 70% of the total dust.

Cutting concrete with water

This method of cutting composite requires the use of a nozzle pump that supplies water to the diamond blade to cool it. This also muffles the dust rising from the intense contact of the cutting tool with the concrete. This technique is more effective in terms of muffling dust than using a vacuum cleaner, because it eliminates dust emission by up to 90%.

Application of a slot milling machine

Slitter mill.

This tool is used to cut concrete inside small rooms where it is impossible to use devices with higher power. The slot freezer is a type of hand tool. Thanks to such a device, it became possible to easily saw concrete building structures with a super-strong, curved, complex surface.

Typically, a slot milling machine for cutting concrete composite is used inside apartments and other residential premises. This device operates in two modes: wet, dry.

The second option is used for very deep cutting of concrete material. In this case, the water, which acts as a coolant, is removed using an industrial vacuum cleaner.

The dry type of operation of the slot milling machine is harmless, non-hazardous, labor-intensive, with virtually no waste or dust.

What is waterjet cutting

Waterjet cutting is a process of abrasive action of a jet of hydraulic fluid with the addition of particularly hard particles on the material being processed to cut it to specified dimensions. From a mechanical point of view, this is the process of separation and entrainment of material by abrasive particles, which are fed at high speed in a stream of water under high pressure. Based on its physical properties, a thin stream of a mixture of water and abrasive at high speed is an ideal cutting tool.

The technology of using water flow and abrasive for cutting almost any materials is ensured by selecting the necessary conditions and parameters, such as:

• jet pressure,
• water consumption,
• the amount of abrasive in the jet,
• sizes of abrasive particles.

The technological capabilities of waterjet cutting are limited only by the thickness of the workpiece being processed and the physical properties of the substance from which it is made. What she can do is clearly shown in this video.

Input and Output Features

Standard water cutting procedures involve breaking through the surface of the material and cutting along a given path. In some cases, marks may remain on the underside of the product after the jet stops. This feature is also taken into account at the design stage - the input and output locations are often specified. The following options are possible:

• Arc-shaped input and output along a shortened arc - for thin sheet materials.
• Straight input and output – suitable for parts with sharp corners.
• Straight input without direct output - used for cutting thick sheets.
• Straight input and shortened arc output are a combined option for the manufacture of products of complex shapes.

To minimize marks at the bottom of the material, it is recommended to use automatic control systems that allow you to reduce the cutting speed at the end of the procedure.

Application area

Waterjet cutting is capable of working with all materials and structures that exist, with the exception of diamonds and tempered glass. One of the features of waterjet technology is the possibility of its use for processing materials capable of changing their physical and chemical properties when exposed to high temperatures and strong heating, as well as for structures with flammable and explosive substances.

The area of ​​industrial use of these features was abrasive cutting of various metals with water under pressure, mainly such as:

• stainless steel,
• tool alloys,
• titanium,
• brass,
• aluminum.

It is also used to make artistic products from natural and artificial stone and use it in processing:

Water cutting is indispensable for:

• insulating,
• fireproof,
• multilayer,
• and other composite materials with special properties.

Advantages and disadvantages

Today, there are four main industrial methods for cutting metals. If we arrange them according to the amount of equipment used and demand in production, we get the following sequence of methods, namely:

• mechanical,
• plasma,
• waterjet,
• laser

All of them differ significantly from each other in quality characteristics, while each has its own characteristics, advantages and disadvantages.

The main advantages of the waterjet processing method are:

• ability to work with any materials,
• no thermal effect on the workpiece,
• eliminating the release of dust, smoke and toxic fumes,
• Possibility to use for materials with explosive and fire hazardous properties.

But despite the undeniable advantages, there are significant disadvantages:

• high cost of replacing wear parts of equipment;
• more significant energy consumption compared to other cutting methods,
• requires constant adjustment and adjustment of equipment to meet the declared characteristics.

Read also: Calculation of electricity during welding

Industrial Application

The most widely used technology in industrial production and precision engineering is waterjet technology for cutting metal with water. Only it neutralizes the main characteristic consequences that arise when processed by other methods. So, for example:

• waterjet cutting of stainless steel makes it possible to take into account the features that arise when processing workpieces made of metal alloys, such as strength due to alloying additives and high viscosity under mechanical or temperature influences, leading to deformation of finished products;
• waterjet cutting of titanium makes it possible not to reach the critical temperature of 600 ° C, at which titanium is capable of burning in the open air and chemically combining with other substances;
• Waterjet cutting of aluminum reduces the loss of forging material to a minimum, despite the fact that the metal is relatively weak and has a low melting point of only 440 °C.

This treatment makes it possible to use a water cutter for metal with proper efficiency, providing the future product with good quality indicators:

• small seam width - only 0.7-1.4 mm,
• positioning accuracy up to 0.1 mm,
• with a workpiece thickness of even 300 mm,
• obtain a flawless cut edge that does not require additional processing.

The ability to start and carry out cutting in any direction allows you to minimize the overall loss of material when cutting metal blanks.

Construction of waterjet cutting equipment

The range of production of waterjet cutting machines starts from small ones, representing conventional CNC metalworking machines and compact ones with a table design for processing sheet material with dimensions of 2 by 4 meters, to huge lines capable of working like rolling mills.

But according to the design principle, any machine for cutting metal with water has:

• body in the form of a water bath, which serves as a trap for the water jet, absorbing its energy,
• a system of settling tanks and filters necessary for water purification, as well as for sedimentation of spent abrasive particles,
• coordinate table with servomotors for moving the cutting head,
• high pressure pump unit with pipelines,
• operator control panel based on an industrial computer.

Modern CNC machines and drives for moving the cutting head allow processing of material using 2D, 2.5D and 3D technology, that is, with high precision, artistic cutting in several planes and processing the edge at any angle. The possibilities of making 3D parts using waterjet cutting are clearly shown in the video.

Scope of application of Diamond threads

Typically, the use of diamonds is facilitated by the lack of deep cutting analogues. When we are no longer talking about ordinary walls or floors, but cutting occurs at really deep distances, about 50 meters. But even in everyday life, you can use cutting with a diamond wire, in places whose thickness does not allow working with diamond saws and drills. For example, during installation and dismantling of reinforced concrete beams or slabs. Cutting such thick structures is simply impossible with simple diamond saws, and experts resort to using diamond thread. Also, for laying ventilation openings along the entire perimeter of the facility under construction. A diamond drill cannot always cope with the length of ventilation shafts.

Cutting tool

The main part of all waterjet machines is the cutting head. The principle of its operation is seemingly very simple, but technologically very complex. Thus, ultra-high water pressure is created by a plunger or piston pump, which delivers it through high-pressure pipelines to the cutting head. Here the water enters the chamber, where strictly dosed mixing with abrasive particles occurs. Next, the mixture of water and abrasive enters a calibrated nozzle (nozzle), which creates a cutting jet. The jet emerging from the nozzle reaches a speed approximately three times higher than the speed of sound.

The dimensions of the diameter of the nozzle and mixing chamber are determined based on the performance of the working pumping station and the material of the abrasive particles. Basically, garnet sand, also called almandine, is used for abrasive. It has a crystalline structure with extreme hardness and a heavy density of 4.1 - 4.3 g/cm, which allows it to provide high abrasive ability. It is well distributed in nature; its largest deposits are located in the southeast of India and Australia.

Water cutting equipment

They call it “dusty-free.” Indeed, there are virtually no chips, or rather, they are immediately washed away, resulting in a very even and clean cut, which, in most cases, does not even require grinding. The technological process is based on a natural phenomenon of water bodies - erosion, that is, the ability to erode the banks, while grinding away stones and tree roots. The essence remains the same, but in order to speed up the effect many times over, an abrasive is added to the liquid.

This mixture is released with a very high pressure jet. The pressure reaches 6 thousand atmospheres, and a speed develops that is three times higher than the propagation of a sound wave in the air - 800-1000 meters per second. Two main tasks of the equipment:

• separation and washing out of particles of workpiece material;
• instant cooling and cleansing.

The device of a machine that cuts with water

The classic device has many components:

• body - usually consists of metal, as the most wear-resistant and durable material, thanks to it, it is quite massive;
• capacity – large, usually at least two cubic liters, but can be more;
• powerful pump - it performs an important function, pumps up high pressure and directs liquid from the reservoir to the junction of the two components;
• durable hoses - connect all components;
• compartment for storing and supplying abrasive particles;
• mixer;
• tool - it regulates the power of the jet, its width, direction;
• the plane on which the workpiece is located and the work will take place;
• Control block.

Most machines are equipped with CNC; the engineer only controls the process using a remote control, but does not do cutting manually. This is convenient - there is no negative impact on the person operating the machine and at the same time excellent accuracy is achieved. Another advantage of CNC is the ability to use computer-aided design programs, which can be used to create a project in a format compatible with the control unit.

Features of the main components

The uniqueness of the installation lies in many differences, starting with the desktop. Instead of the usual plane, a bathtub with shallow sides is presented here. It is equipped with ribs for gripping and fixing the workpiece; they can be quickly removed and applied. Also, the container quickly fills with liquid and then drains. The constant presence of metal in an aquatic environment makes it possible to eliminate noise and dust from production. The container, which contains abrasive particles, is easily removed, has a replenishment function even during operation, and is also equipped with sensors that control the amount of mixture.

Consumables

The main consumable parts of waterjet cutting equipment are nozzles and focusing tubes, which are made from artificial diamonds, sapphires, rubies and corundum crystals.

Thus, the operating time of a focusing tube made of sapphire crystal does not exceed 60 hours. The same tube, made of the highest quality diamonds, lasts much longer, but at the same time costs 20 times more. Artificial ceramic carbide nozzles will last up to 120 hours, which is approximately 20% longer than the same parts made from other materials.

The average operating time of consumables and components is shown in the table:

These figures correspond to the operation of a waterjet machine with an average pressure of 400 MPa. When applying a cutting jet pressure of 600 MPa, the processing speed increases by 20-30%, and wear of the main consumables occurs twice as fast.

Features of the method

To experience all the benefits of wire sawing.
Strict adherence to technology is required. For different types of materials, the speed of rotation of the cable is different, the lower the speed, the faster the rope wears out; if the speed is higher than that required for a given rock, the rope can become “soiled,” and in order to start working with this cable again, it must be re-opened, losing a lot of time. and rope resource.

The rope must be twisted.

Often our clients neglect curling or do not take it seriously. But the correct wear of the cable depends on the correct twisting, because if the cable is not worn evenly, you will also lose money later, because the rope will not exhaust its resource to the end.

Insufficient pressure

Often our clients, in order to achieve an increase in the life of the diamond wire, deliberately lower the productivity, but for proper opening of the rope, pressure is necessary. Therefore, at this point you should strictly follow the instructions.

With your own hands

The use of waterjet cutting equipment in a home workshop is quite possible. For example: in the implementation of original works for artistic or decorative processing of small and medium-sized workpieces. But you can make such a machine with your own hands only for cutting wood, plastic, laminate or other not very durable materials.

It should be taken into account that the cost of equipment, plus the periodic replacement of consumables and the constant need for abrasive, makes the direct cost of one working hour of waterjet cutting at least 1,400 rubles. But this is a separate topic, and if you have your own experience in using a waterjet cutter at home, share it with others in the comments block.