Do-it-yourself miracle stove for a diesel garage: step-by-step construction instructions

The need for heating in a garage rarely causes controversy: motorists understand perfectly well how important it is to take care of the condition of the car, and they themselves do not want to freeze during inspections and repairs of equipment.

The main issue that needs to be resolved is the selection of the appropriate type of heating. A good option is a miracle diesel stove - the unit is easy to assemble and economical to operate. And these are important criteria for organizing garage heating.

Before you decide to assemble a stove, you need to understand its structure and operating principle, don’t you agree? In the article, we outlined the identified points in detail, and also provided several options for assembling a home-made unit. Step-by-step instructions will help you build a stove and organize efficient heating of your garage.

Type of autonomous heaters using diesel fuel

According to established terminology, autonomous heating units using diesel fuel are divided into the following types:

  • small autonomous diesel stove;
  • powerful diesel heat furnace (heat gun);
  • homemade autonomous diesel stove;
  • stove - dripper, running on diesel fuel.

Any diesel stove has its own advantages and disadvantages. To evaluate each of them, you need to understand the characteristics of such devices.

Design examples

Potbelly stove

The easiest way is to convert a potbelly stove for diesel fuel. Thermal power will be up to 5-7 kW with a fuel consumption of 300-500 ml/hour. Fuel equipment of the same design can be used practically without changes in more powerful diesel heating boilers, as well as for starting with exhaust and kerosene.

The scheme for modifying a potbelly stove for diesel fuel is shown in Fig. below. Deflectors prevent fuel vapors from cooling before they burn. By the way, deflectors increase the efficiency of the stove when running on wood and coal. The height of the side of the flame bowl is 60-80 mm; its capacity should not be less than the capacity of the feeding reservoir (see below). The operation of a liquid fuel stove, so to speak, is reversed: air enters the wide open door of the firebox; the vent is closed. Otherwise, the stove becomes voracious and quickly becomes coked (overgrown with soot).

How to convert a potbelly stove to liquid fuel

Power, starting and running

A diesel fuel dropper stove will be quite safe and will show all its advantages only if the fuel equipment is assembled and adjusted correctly. The drip furnace must be fed in a 2-stage manner, with a buffer feed reservoir. The reason is a rather strong dependence of the drop frequency on the outside temperature and pressure in the supply pipeline. The pressure, in turn, is determined by the level of fuel in the tank or the degree of its pressurization. It dripped less often - the evaporator cooled down, the stove went out, the bowl overflowed and fuel flowed out. It began to drip more often - the drops did not have time to evaporate, there was a smoky flame in the bowl, the stove wasted fuel. If there is no nutrient reservoir, it can lead to disaster: a flaming stream will flow from the stove. Therefore, manufacturing and launching liquid fuel stoves with single-stage power supply is an activity for rabid extreme sports enthusiasts or those who have nothing else to lose and really want to sleep.

Both capillaries (see figure) are made of red copper. The point here is the wettability of the metal with fuel: it either will not leak through a narrow tube made of another material, or the power system will not be able to be established. Setting up begins with selecting the length of the safety capillary dia. 1.5 mm. The volume of the nutrient reservoir is required 0.25-0.5 l; its height is 7-12 cm. The length of the safety capillary is adjusted so that when the nutrient reservoir is filled to the top, the drop frequency is 25-30 drops per 10 s.

Next, adjust the nutrient capillary to dia. 0.6 mm; the fuel in the tank must be filled to full pressure H. With the needle valve fully open and the minimum permissible outside temperature, the frequency of drops from the fuel line into the feed tank should be 2-3 drops per 10 s less. The same drop frequency is set using a needle tap when starting the furnace at a higher outside temperature.

To start the furnace, a burning wick is placed in the fire bowl (see above). When it burns out as it should, pour fuel into the nutrient reservoir and let drops flow from the fuel line. The stove will be running for 4-5 hours; if shorter heating time is required, close the needle valve. Only from the nutrient reservoir the furnace operation will last 1-1.5 hours.

Drawings of a stove with a heater suitable for conversion to diesel fuel

For garage

Diesel and exhaust stove for garage

A diesel fuel stove for a garage should also be started during testing. The optimal design of a garage miracle stove is shown in Fig. on right; the flame bowl under the drips (extended) is also a container for non-pressure combustion of oil. Power - up to 5 kW per one afterburner column (riser), but making a stove with more than 2 risers is unacceptable, it can explode! Design data:

  • Materials – square corrugated pipe 180x180x6 for the bed (combustion chamber) and afterburner, and 100x100x6 for risers.
  • The length of the bed is 380 mm, the afterburner is 1000 mm, the height of the risers is 500 mm.
  • There are 8 holes in the risers with a diameter of 10 mm on all 4 sides, evenly distributed along the axis.
  • To start the furnace during mining, the feed tank must be disconnected and the dropper pipe must be plugged from the outside.
  • A separate deflector is not needed; the sunbed cover serves as one.

Oven characteristics

All types of autonomous diesel stoves can be divided according to the following criteria:

  • heating method;
  • design diagram;
  • allocated power;
  • diesel fuel consumption rates;
  • possibility of connecting additional heating devices or systems;
  • weight and size characteristics.

Potbelly stove

Based on the heating method, they can be divided into two large categories:

  • autonomous devices using direct heating;
  • devices using indirect heating.

A feature of direct heating devices is the absence of an equipped chimney. They are called "potbelly stoves".

Indirect heating devices are most widespread.

A homemade diesel stove is assembled according to one of the following schemes:

  • double-circuit or as it is called gas-air;
  • wick;
  • drip;
  • using steel sheets;
  • using an ordinary gas cylinder.

Homemade diesel stove

In terms of heat output power and diesel fuel consumption rate, factory-made units start from 2.5 kW with a consumption of 180 milliliters of diesel fuel per hour and up to 20 kW with a productivity of 550 m3 per hour. Diesel fuel consumption increases to 1.5 liters. Such units are called heat guns.

Possibility of connecting additional heating systems, such as air ducts. Depending on the characteristics, the continuous operation time changes. This time varies from 6 to 28 hours of operation without refueling.

Self-production

A self-assembled diesel fuel burner is calculated exactly for the requirements of the garage space. Efficiency and cost-effectiveness are increased. The structure is assembled using three technologies:

  1. device from a gas cylinder;
  2. drip type heater;
  3. heating device made of metal sheets.

Before starting work, get acquainted with the design options and choose the optimal one.

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Some features of this oven

The features of a homemade diesel stove can be divided into two categories:

  • manufacturing features;
  • Features of application.

Manufacturing features are determined by the choice of design of such a stove. This will require the selection of a certain material (appropriate steel: sheet, angle, pipe), certain finished products or home-made production (nozzles, pipes, chimneys and air ducts), containers for diesel fuel. The need to use appropriate tools and metalworking equipment (drill, grinder with a set of cutting wheels, welding machine) and hardware for attaching individual parts of a homemade stove.

Application features include: the specifics of igniting such a stove, organizing the removal of combustion products. Using diesel fuel as fuel will require periodic maintenance of the existing nozzle and burner. This is caused by the presence of sulfur in diesel fuel.

If you use a diesel fuel stove in which the fuel flows by gravity, it is necessary to place the diesel fuel tank at a certain distance above the burner itself to prevent its uncontrolled heating.

Service

A diesel stove produces a lot of ash and soot. If you allow a layer of at least 2 mm, you can get increased fuel consumption by 10%. Therefore, there is a need for periodic cleaning.

And special attention in diesel heating devices is paid to the burner. When servicing, you should clean the divider and nozzles from carbon deposits. The frequency of such heating appliance servicing is determined by the quality of the fuel: the worse it is, the more often

The best option is once every 6 months

The frequency of such servicing of the heating device is determined by the quality of the fuel: the worse it is, the more often. The best option is once every 6 months.


Diesel boiler in action

You should not clean a diesel stove with your own hands, as this can lead to damage to the heating equipment. Trying on your own can be dangerous to your health.

Timely and qualified service of diesel heating equipment is a guarantee of its long-lasting and trouble-free operation.

Cleaning a diesel boiler

What objects can be heated by a miracle stove?

Modern stoves using diesel fuel as fuel, regardless of their shape and design, are capable of heating various rooms. They successfully cope with the task of maintaining comfortable temperature conditions in the following buildings:

  • country houses that do not have communications;
  • separate rooms of residential suburban buildings;
  • additional country buildings (sheds, outbuildings);
  • extensions, basements, basements;
  • garages, workshops;
  • free-standing greenhouses and greenhouses;
  • They can be used to heat individual tents and campsites.

Popular models

Affordable, compact, economical, and not polluting the air with soot and harmful substances - solargas autonomous heaters are just such devices.

They have a simple design, are not picky about the quality of fuel, are made of stainless steel, therefore they are heat resistant, resistant to corrosion and do not rust. The characteristics of several models are shown in the table.

PO-1.8

PO-2.5

S-4.0

PO-5.0

Aeroheat HA S2600 BOXER

Aeroheat HA S2600 BOXER heaters use regular diesel fuel or kerosene to operate. They have great heat transfer and are able to heat a room of up to 30 square meters. meters.

  • power -2.6 kW;
  • fuel consumption - 0.2 l/h;
  • fuel tank capacity - 2.5 l;
  • weight - 4.5 kg;
  • dimensions - 35 x 29 x 27 cm;
  • burning time at 1 filling - 10-14 hours;

Master B35

Heat guns Master B35 CED (Italy) are of high quality. They are easy to use, do not create noise during operation, and ensure waste-free combustion of diesel fuel without polluting the air with combustion waste. The approximate price of products is from 18 to 20 thousand rubles.

  • Efficiency - almost 100%;
  • power - 10 kW;
  • fuel consumption - 0.6 l/h;
  • tank capacity - 15 l;
  • air flow - up to 280 m³/h.

More powerful heating devices AOZH - 8.7 brand TRITON - are used for heating a room with an area of ​​60 - 70 m2.

  • power -8.7 kW;
  • fuel consumption - 0.18 - 0.8 l/h;
  • fuel tank capacity - 2.5 l;
  • weight - 45 kg;
  • dimensions - 500 x 450 x 780 mm;
  • burning time on 1 fuel fill is 10-14 hours.

Precautionary measures

The use of homemade diesel stoves is always associated with the presence of an open fire. Therefore, certain precautions must be taken. They will help you avoid many troubles and even tragedies.

Garage stove

These precautions are fire safety measures:

  • the stove must not be installed in places where drafts are possible (they contribute to the activation of combustion of the mixture);
  • It is necessary to create a space around the stove (approximately 1.5 meters) free from combustible and flammable objects (this must be especially ensured in a garage or workshop);
  • provide access to a fire extinguisher;
  • the length of the chimney must exceed 4 meters;
  • After using the stove, it is necessary to carry out its cleaning and maintenance;
  • For residential premises, it is advisable to use factory-made diesel fuel stoves that have special permitting certificates.

Design of heating equipment running on diesel fuel

A factory or homemade diesel garage heater is multifunctional equipment.
It can be used as the main, additional or alternative source of thermal energy if there is a heating system already installed in the room. If necessary, the stove can be used as a hob: food can be quickly heated on it and the kettle can boil.

Important! Diesel heaters are strictly prohibited from being installed in poorly ventilated areas. And if during operation the stove almost does not emit harmful substances into the atmosphere, then during ignition and extinguishing the fire, emissions of a small amount of compounds hazardous to human health are observed in the smoke

Many models of diesel stoves can operate not only on DP, but also on other types of liquid fuel. Judging by reviews from consumers and some experts, the best option in this case is kerosene. But due to a huge desire to save money, people prefer diesel fuel.

For reference! Diesel stoves are very economical: based on practice, one tank refill is enough for continuous operation of the heater for 6-28 hours. Take-off time is regulated by the design of the model and the volume of the fuel tank.


The operating principle of a heat gun.

Heaters of this type consist of a fuel tank - in most cases it is removable, equipped with a valve, a replaceable block with a wick, an adjusting screw, a reflector and the burner itself. All structural elements are located in a common housing.

If we are talking about homemade equipment, then a barrel, a tank welded from sheets of heat-resistant steel, or even a used gas cylinder will work as a body.

The burner is placed in the center of the structure. Fuel is supplied to it from a tank located at the rear wall of the device body. In order to achieve the required temperature, an adjustment screw is used. And due to the reflector included in the design, quick and reliable heating of the room is ensured.

If you plan to purchase a factory heater, then it is better to give preference to compact models weighing 10-20 kg. Such equipment, if necessary, can be easily moved to another location using your own resources.

On what principle does it work?

The main physical principle on which almost all diesel stoves operate is the principle of converting combustion energy into thermal energy. Diesel fuel usually flows by gravity into the chamber, where it is mixed with air and heated. This mixture then enters the combustion chamber.

Miracle stove device

In this chamber, when it burns, it heats either the walls or a special heating element, which serves as a heat exchanger. Combustion products are discharged through a special chimney to the outside. In addition to the stove itself, such a chimney also serves as a heat exchanger and heats the surrounding air in the room.

Rules for the safe use of heaters

It is known that the garage is a place of increased fire danger.

And given that it is planned to be heated with liquid fuel equipment, it is worth taking the issue of placing the heating unit with full responsibility:

  1. The oven is located in a place where there are no drafts. Also, it should not be near flammable liquids and objects.
  2. There should be enough free space around the heating device - at least within a radius of 50 cm.
  3. The most optimal would be to place the structure on a sheet of asbestos, metal or other non-combustible material.
  4. Fuel, wicks and other consumables should be stored as far as possible from sources of fire.

Designing a stove with your own hands

For independent design, you must have minimal knowledge in the field of gas thermodynamics (to understand how the formation and combustion of a flammable mixture of diesel fuel and oxygen occurs), and be able to understand basic drawings. It is advisable to have basic skills in the field of ferrous and non-ferrous metal processing (cutting, drilling and welding technology). If you don’t have such experience, you can always turn to specialists.

A diesel stove with your own hands can be made in a garage or home workshop.

Construction from a conventional gas boiler

You can use elements of an old gas boiler as a housing. The boiler body must be cut into two halves. One will be the bottom of the stove, the other will be the top. The nozzles present in it must be expanded to ensure a free flow of diesel fuel into the mixing chamber and further into the combustion chamber.

Homemade stove from a gas boiler

The air duct system can be converted into a chimney exhaust. All that remains is to place the diesel fuel tank and the stove is ready.

Gas cylinder heater

An unused gas cylinder can be used as the body of the future stove. Before using it, you must ensure that it is empty. In addition to the cylinder, you will need two pipes approximately 4 meters long and an outer diameter of about 100 mm, a container for storing diesel fuel (on average 10 to 15 liters), two copper tubes (for the production of a burner). The support should be made from steel corners with a 200mm shelf. In addition to the material, you will need tools: a drill and metal drills, a grinder (grinder) with cutting wheels, any welding machine.

Using a grinder, the balloon is cut into two equal parts. The upper part will be the lid of the future stove, the lower part will serve as a combustion chamber. To ensure stability of the entire structure, metal corners are welded from below, which are the legs of the future stove.

A hole is made in the upper half. An exhaust pipe is installed in it. It must be securely welded. Make sure that it is positioned strictly vertically. A hole is made in the pipe. It functions as an air supply regulator.

Stepping back about 10 cm from the pipe, make another hole up to 3 mm in size. There must be at least ten such holes. The latter should be no more than 50 centimeters away from the welding point. In addition, a hole with a diameter of up to 8 centimeters is prepared in the upper part for filling diesel fuel. A hole 5–8 cm in size is made in the upper part of the cylinder for filling fuel.

Drip stove

They are quite economical and easy to manufacture. For example, to obtain a power of 10 kW, a diesel fuel consumption of only 0.6 liters per hour is required. By increasing the size of the structure, the heat transfer power can be increased to 20 kW.

The manufacturing technology of a diesel-powered drip stove does not present any particular technical difficulties. First, calculate the dimensions of the future unit. The calculation is made based on the following considerations. To heat a room of 9 square meters. m, a stove whose dimensions are 30x30x45 cm will be sufficient. These dimensions allow you to calculate the volume of the stove itself. Most often, ready-made structures are used and not necessarily rectangular. For small stoves, the lower parts of fire extinguishers are used; for more powerful stoves, the bottom of metal barrels is used.

The supply of diesel fuel is organized using elements of a medical burner. The rubber hose in it is attached to a specially prepared copper tube. This tube is bent at a right angle. Then it is secured with a clamp or a specially prepared fastener. As a wick, you can use a handy rag, which is pre-impregnated with diesel fuel.

Homemade drip stove

The principle of operation of such a stove is to constantly wet the wick with diesel fuel, which flows by gravity through a hose and tube from a container with diesel fuel.

A door is made in the stove body, and on top there is a hole for supplying a copper tube.

Stove made of steel sheets

It is shaped like two metal disks. Between them there is a steel pipe. Several holes are drilled in it. They are designed to allow external air to enter from below and remove harmful combustion products.

Typically, such a unit has fairly compact dimensions. The specific design allows us to consider it quite safe. Another advantage of such stoves is their efficiency. This is determined by the fact that the fuel mixture burns completely and the most efficient heat transfer occurs.

To manufacture such a furnace, you will need sheet steel with a thickness of at least 5 mm and a steel pipe. It needs to be cut into two shorter pipes and two elbows made. They must be made in such a way that it is possible to insert one into the other. After connecting these elements, the chimney structure is obtained. I make two containers from steel. One, the lower one, serves as the firebox for the stove itself, the second, the upper one, is the fuel tank. The tank size is determined by the manufacturer himself. Usually its volume does not exceed 12 liters. This is due to the convenience of filling diesel fuel.

The placement of the tank above the level of the combustion chamber is based on the principle of diesel fuel supply. It flows by gravity. In a special chamber, the diesel fuel is mixed with air and heated. Thus, a flammable mixture is formed. Next, the combustible mixture enters the combustion chamber. During combustion, the coil heats up in it. This spiral acts as a heating element. When working properly, it heats up to a temperature of about 800 °C.

Advantages and disadvantages

Any option for creating or purchasing a stove to maintain the desired temperature in the garage has both positive and negative sides. There is no need to stop at the first option that comes to you.

Only by examining and analyzing them, as well as taking into account all the positive and negative aspects, can you finally decide on the choice in each specific situation.

The positive points are:

  • Low cost of the fuel used and its low consumption compared to wood or coal.
  • Low amount of harmful emissions into the room and atmospheric air. But it is worth remembering about safety; any process of burning hydrocarbons is accompanied by the release of a life-threatening, insidious and invisible gas - carbon monoxide, which has no odor. Therefore, issues of room ventilation should be treated with great responsibility.
  • Availability and low cost of materials for the construction of such a furnace; all you need is a little metal.
  • The ease of manufacturing such a stove; even a person who is far from the intricacies of metalworking can cope with such work. All you need is to be able to use a grinder and a welding machine.
  • Possibility of reliable operation in cold and warm seasons.
  • Small dimensions of the heating unit.

There are fewer negative aspects, but they also exist:

  • The stove emits the smell of burnt petroleum products, and the effect of carbon monoxide on the human body was described above.
  • The heating device needs to be cleaned regularly, at least once a week.
  • If a diesel stove is not properly maintained, it often fails.
  • Electrical heating appliances and other hot surfaces should not be used near such a stove.
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