Installation of a winch on Niva-VAZ-2121-21213-21214-2131

Published: June 20, 2016

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Tags:Chevrolet NivaVAZ 2121

Owners of off-road vehicles who practice driving over rough terrain know how having a winch can sometimes help out. Those who drive Niva and Niva Chevrolet cars often install a winch on the bumper.

Power bumper with winch for Niva 21214
It can help if:

• the car sat on bridges in mud or sand;
• you need to cross a river or other water obstacle;
• it is necessary to remove an obstacle lying on the road - a boulder or a fallen tree;
• The convoy goes through a difficult route with various obstacles.

Therefore, installing a winch on a Niva or Chevy is a pressing issue for many owners of such cars. To solve this problem, you can contact a car service or try to do this work yourself. In fact, there are no difficulties here - you just need to have some skills in handling tools and materials.

You should know that the installation of a winch on a Niva and a Chevy is different. Chevrolet has some differences that should be taken into account when performing work.

Installation of a winch on Niva 21214

Chevrolet Niva › Logbook › Stationary installation of a winch. Part 1. Metal.

I haven’t made any new entries on ShNivka for almost three months, although something is being done about it every now and then... But then I got some free time and decided to tell you how I installed the winch on my car.
The idea of ​​buying a winch had been brewing for a long time and had matured in my head back in 2017. But then I, wise from the experience of off-road competitions (as a navigator), coped quite well with ambush spots with the help of a hijack and sandtrucks, which traveled with me constantly, however, they are now permanent residents of the car... Later, when there were significantly fewer trips in groups, and There are more and more single trips, and we stopped participating in races and the enthusiasm for competitions diminished, and running with trucks became completely lazy))), I really fully felt the urgent need for a self-extracting mechanism...

Taking into account the low purchase budget and far from racing modes of using the winch, the choice fell on the budget ELECTRIC WINCH with a tractive effort of 12000lbs (in our opinion, around 5.5 tons, which the Chinese, of course, will never fully produce). But it is waterproof))) I bought it back in August 2022 and for almost a year it lay in a box at my work, and at that time I studied the video, read the notes on the drive and tried to “reinvent the wheel” on the topic of how everything it would be smarter and more correct to install it...

When installing a winch on a car, several conditions had to be met: • The installation must be done secretly - under the standard bumper. • The fairlead should be located behind the state. number. • It must be possible to visually control the cable winding. • Both power supply and winding/unwinding must be controlled from the driver’s seat. keys, in addition to standard remote controls.

And although the winch we purchased is not the most powerful, who knows what awaits us ahead... I decided to make the platform and its fastening with a safety margin. And at the same time, strengthen the front side members and eliminate childhood sores in the mounting points of the steering gearbox and pendulum. Although they say that the side members on the Chevrolet are strong and do not need additional reinforcement, I still decided to go the old proven way and strengthen them with pads from the beginning to the mounting points of the steering mechanisms, inclusive... For this:

Source

Registration procedure

Registration of winches is carried out by traffic police departments. It is necessary to first obtain permission to install this device, which is issued by the traffic police, since only on its basis can the installation of a winch be registered.

Next, it is necessary (in accordance with Part 16 of the Administrative Regulations of the Ministry of Internal Affairs of the Russian Federation for the provision of public services to make changes to the design of the vehicle in use):

• Submit documents to the traffic police department.
• Write an application to make changes to the design of the car by installing a winch on a special form, which can be obtained from the office that provides the winch registration service.
• After submitting the documents, the traffic police officer checks the accuracy of the data specified in them. Next, he creates an interdepartmental request, after which a technical inspection of the vehicle is performed to issue permission to install the winch.
• Installation of the winch by a certified service point, if such a requirement is contained in the preliminary conclusion on the possibility of installing the winch.
• Passing maintenance and re-examination with the issuance of a safety check report on the design of the car.
• If no violations were identified during the second examination, employees of the technical supervision department of the traffic police make changes to the diagnostic card.
• Payment of the state fee for the service of making changes to the PTS.
• Contacting the MREO of the State Traffic Safety Inspectorate to make a mark in the PTS. After this procedure, the car owner must be issued documents for the car with changes, which confirms the official completion of registration of the winch with the traffic police.

Winches for Chevrolet Niva

The winch guarantees confidence off-road! And we will competently advise and select a winch for the Chevrolet Niva.

Order today - we will deliver tomorrow. Do you have any doubts? Book a consultation! Elektrolebedka.ru

We’ll call you back instantly and help you with your choice.

Portable winch

You don’t have to install a winch at all, but use a portable one. The most popular models of portable winches for Chevrolet Niva are Stokrat SN 4.5 S and Superwinch Winch2GO. The traction is quite sufficient, but you can also increase the traction force using a block. Advantages of a portable winch: versatility - you can pull a car by the front/back, you can pull any car, use the winch on the farm or lend it to a neighbor. In addition, you can make a portable winch yourself to suit any requirements; everything necessary for this (platform, wires, connectors, fasteners) can be purchased at Elektrolebedka.ru.

Stationary winch

If you often use the Chevy Niva to conquer off-road terrain, and you have to use a winch quite often, we definitely recommend installing a permanent winch. To install it in a standard bumper, you will need to make a platform. You can easily find how to do this on the Internet. It is recommended to install lightweight winches on the Chevrolet Niva. Below we offer you 3 winches that are ideal for installation according to all criteria. In most cases, a winch suitable for civil use is the T-MAX ATW 6000.

Electric winch T-MAX ATW-6000 OFF-ROAD Improved

The lightest winch is only 10-12 kg with a thrust of 6000lbs, sufficient for a Chevrolet Niva

Electric winch T-MAX EW-6500 OFF-ROAD Improved

Powerful and fast winch - for regular use and for competitions

Go to product Consultation

This winch has a powerful 5.5 HP motor. and a fast gearbox of 172:1 - which in total provides it with a speed (at maximum load) 2 times higher than that of the T-MAX ATW 6000 winch. The fast and powerful winch will confidently pull Shnivy out of any mud. However, this model weighs 30 kg. We recommend installing the T-max 6500 if the winch is expected to be used very often or the car is being prepared for participation in competitions.

Electric winch STOKRAT SD 8.0 SSW

For the Chevrolet Niva with serious off-road preparation - power in a compact package.

Homemade winches from various materials

A winch can be made from a variety of readily available materials. These are mainly spare parts from automotive equipment, other devices and mechanisms whose service life has expired. Finding available materials - metal pipes, iron sheets, different types of cables is also not a problem. There are several types of winches that are increasingly popular.

Winch from starter

A DIY starter winch is a convenient option for saving money. In order for a homemade winch from a starter to realize its potential, you will need:

• 12 volt gear starter (easy to find from VAZ 2106 or 2110).
• As a gearbox (reduction), you can get by with a drill assembly.
• For the casing that covers the space between the engine and the gearbox, a piece of pipe (for example, PVC) is suitable. It should be easy to disassemble for access inside and maintenance of the device.
• The drum is often made of durable (from 120 mm) steel pipe and sheet iron (2-3 mm).
• Gears, cable, electrical wiring.

IMPORTANT! To prevent the battery from draining quickly, it is worth reducing the consumption of the electric drive. It is better to use a 12 volt starter with a planetary gearbox. This is the most compact and lightweight option

This is the most compact and lightest option.

To make such a winch from a starter, a platform is made from a sheet of metal, and components are attached to it. The drum seats are then welded to it. The gearbox is welded so that the input shaft is on top. An adapter for the starter is attached to the gearbox, and gear teeth are attached to the input shaft. For this, the flywheel crown is used. Then the starter and wiring are attached.

Winch from wiper motor

To make a winch, you can use a motor that previously used a windshield wiper or windshield wipers for its work. These devices are capable of showing good results and lifting weights up to 300 kg.

It is popular to use such a mechanism to mount a blade on a vehicle of sufficient cross-country ability (for example, Niva) - for clearing snow or similar tasks.

Winch from KAMAZ ratchet

A truck brake ratchet (a self-leveling mechanism for adjusting brakes) is a popular option for a homemade winch. Many people use the KAMAZ version of the ratchet, since KAMAZ is widespread and parts from it are easy to find. Such a mechanism can lift from 400 kg to 2 tons. The popularity of this option is due to the use of a worm gear in the mechanism.

IMPORTANT! The place where such a device is used is often a garage where heavy loads need to be moved. The garage version is used for working with large car parts. Such a mechanism can be installed on a boat to facilitate loading and unloading or raising and releasing anchors

The anchor mechanism of such a winch must provide an auto-reset function

Such a mechanism can be installed on a boat to facilitate loading and unloading or raising and releasing the anchor. The anchor mechanism of such a winch must provide an auto-reset function.

For production you will need:

• Two rear ratchets of the truck.
• Two hooks.
• Cable 4-5 mm thick.
• Fist for releasing brake pads.
• Bolt for fastening the hook.

Electric Winch 6000 LBS

Let's start with the most affordable winch, sufficient in terms of traction force for the Chevrolet Niva. Electric Winch winches are very popular in our country, due to their low price, high declared characteristics and the presence of radio control included with the winch. This is the only winch that is not covered by a warranty in our store. We only guarantee that the winch is initially in working order, and we eliminate deficiencies only if they are identified at the stage of installation of the winch.

Go to winches:

Branch cutters:

How many times have you wondered why an SUV has those cables stretched from the front bumper to the roof? Now I know - these are branch cutters (another name is trophy rails), which deflect tree branches from falling into the “lobovukha”. These cables will protect your windshield when driving through the forest. In fact, will you get out of the car every time and cut off/deflect the branches that interfere with the passage. And this attribute looks great too. You can make it yourself, you will need a 3-5mm cable, turnbuckles, and anchors. If you buy it, the kit costs around 800 rubles. Did you know that... when stretched, the cable can withstand 150 kilograms.

▷ Which winch to put on the Niva: calculation of traction, installation location, nuances

When choosing a winch for the Niva, we pay attention to a lot of technical data and get lost in them. We do not take into account the hydraulic and mechanical type of winch, since these models are for real “gourmets”.

Winch traction forces: calculating power

Winch installation location

It is better to install a winch on the Niva along with a new front bumper, but there are no restrictions. Experts recommend first checking the fasteners with actual holes on the machine body. Often, an inexperienced owner purchases an unsuitable model. Installation inside the bumper is impossible due to the size and weight of the winch, only on the outer perimeter.

The following models have proven themselves on the positive side: T-Max, Stokrat, Come Up, Superwinch, Warn, Powerwinch PW6000E. Long service life, good build quality, components, price-quality ratio.

For a Niva SUV, choose a winch with a weight of no more than 10 - 12 kg. Excess weight will cause the front of the car to roll: it will increase the load on the front suspension, chassis, and transmission. Rubber seals, bushings, and silent blocks will wear out faster, leading to unplanned expenses.

Which winch should I put on the Niva, Niva Chevrolet?

To finally determine the type of winch for the Niva, select a modification: stationary or mobile (portable).

Obviously, portable ones are not as strong as stationary ones, but they are also in demand along with other modifications.

What type of winch is needed for the field?

Winch cost

The cost of equipment directly depends on modifications and technical characteristics. In each case, check the cost with store managers.

Beware of fakes, do not buy accessories at spontaneous markets. Always ask for a product quality certificate. If you do not have the skills to install power equipment, seek help from specialist auto repair shops. Bezdor4x4 online store consultants are ready to answer questions 24/7.

Repair features

Repair of the main functional components of the SUV in question has the following features.

Engine

Since the car is specific and the design is not complicated, there will be no surprises in terms of repairs.

Changing the air filter and oil is extremely simple. As for the oil filter, it is located on the side of the block, so it is not easy to get to it. Stock up on 3.75 liters of oil and a hexagon. There is no need even for a lift or a pit, since the ground clearance is quite high. Raising the car makes sense only if there is serious crankcase protection.

A burst expansion tank can also become a problem, and this happens due to its unfortunate shape. Inconsistent lid quality also aggravates the situation.

A burst oil supply tube can cause failure of the hydraulic timing chain tensioner. A clanging metallic sound will be the first sign of such a problem.

In general, the layout for independent implementation of repair and maintenance work under the hood is quite convenient. The only difficulty may be removing the starter, while adding fluid, replacing the air filter or lamps will not create problems at all.

Transmission and chassis

When buying a Niva that is not the first freshness, pay attention to the presence of increased vibrations if the previous owner had the habit of driving without one cardan. In this case, the transfer case supports may not be suitable.

In general, the statistics on gearbox breakdowns are quite meager, which indicates the decent reliability of this unit, but the same cannot be said about the clutch. All cylinders, both worker and main, must be replaced. It is noteworthy that it is better to change the mechanism completely than to follow the lead of the green toad and buy a repair kit.

As for changing the oil in gearboxes and gearboxes, it should be the same - 75w-90, and the volumes are as follows:

• 1.3 l for the rear axle;
• 1.15 l for the front gearbox;
• 0.79 l for transfer case;
• 1.6 l for gearbox.

Wheel bearings are a weak point and must be replaced up to 3 thousand kilometers. The front suspension silent blocks and levers are not protected in any way, and in the case of SUVs, unsuccessful tests can lead to serious repairs.

Winches

Sale and installation of winches for Niva and Chevrolet Niva. If you are not an athlete, you just need the opportunity to get to a certain place YOURSELF - you don’t really need to lift the car or spend a lot of money on off-road training. Install a winch and mud tires on your Niva, and you will gain independence from fellow travelers, from the distance to the nearest tractor, and you will definitely be able to get to where you were going.

Details about installing a winch on a Chevrolet Niva are at the end of the page.

Features of installing a winch on a Chevrolet Niva

Installing a winch on a Niva and a Chevrolet Niva are two completely different technological operations. This is due to the design features of the bumpers and side members of both cars, and as a result, with the varying complexity of integrating the power elements of the winch mounting into their bodies.

There are only three ways to install a winch on a Chevrolet Niva:

the first method not worth the money spent on it. The removable winch fits well on hard ground. But try to install a structure weighing under 30 kg (about how much a removable winch with a platform weighs) when the car has already sunk into the mud and the bracket guides are below its level! You need to insert the platform into the guides and jam them with pins, first aligning the holes on the platform and the bracket. Without diving into the mud, you won't be able to do this.

Then, you will still need to open the hood, connect the power wires, then insert the remote control into the connector of the solenoid block. Only now you can unwind the rope and winch! Ready. No, no, in advance, before the ambush, you won’t be able to put everything in place: the platform sticks out 30 cm forward, making the front overhang simply huge, it will rest against the slightest irregularities in the road, in a word, you won’t be able to pass at all, even where the winch was wouldn't be needed! Believe me, this is knowledge based on personal bitter experience.

Second way. Power bumpers of varying degrees of beauty, strength and correct attachment to the body, suitable for this purpose, are available for sale. The power bumper is a way out for a “combat” vehicle. It is not used every day, appearance is not important, it drives mostly in the mud, and it will never pass a technical inspection “honestly” due to numerous, uncoordinated changes in the design.

What about a Shnivavod who doesn’t go (or almost doesn’t go) to competitions (he’s not a maniac)? Who drives a car around the city every day, but who knows well why he bought himself a car with real, “honest” all-wheel drive and high ground clearance? Who likes to go hunting, fishing, on vacation, or just wherever he wants on weekends? Who doesn’t want to spoil the appearance of the car and doesn’t want to carry an extra 20 kg of iron “on the face”, but nevertheless, he really needs a winch? And who does not want to dive into the mud and pump his arms in order to be able to bring it into working position. For these people we have implemented...

Device selection and final recommendations

Of course, for the owner of an ordinary passenger car or a car that is operated strictly within city limits, such a device may be absolutely useless. But for true supporters of fishing, hunting, mushroom pickers and lovers of off-road travel, installing a winch on the Niva is a must. It will be indispensable when freeing it from snow or mud captivity, water, bogs and other similar off-road conditions, which abound in our open spaces.

It is very important to choose and install the winch correctly on your Niva so that it is as efficient in use as possible, matches the technical parameters of the car and does not spoil its visual appeal. The traction force of the purchased winch should exceed the total weight of the Niva by 1.5-2 times

Decide in advance where to install the device: in the front of the car, in the rear, on the front arch, in the bumper. Knowing the expected operating conditions of your Niva and the features of using winches of all types will allow you to choose for yourself a mechanical, hydraulic or electric type.

The traction force of the purchased winch should exceed the total weight of the Niva by 1.5-2 times. Decide in advance where to install the device: in the front of the car, in the rear, on the front arch, in the bumper. Knowing the expected operating conditions of your Niva and the features of using winches of all types will allow you to choose a mechanical, hydraulic or electric type for yourself.

A specialized automotive service station can help you with installing the entire set of traction devices on the Niva, which will also take on warranty obligations. The safe operation of the device, the reliability of its operation and the longevity of operation will depend on correct installation in the future.

Take a serious and balanced approach to choosing and installing a winch on your car. This will allow you to ensure the availability of any road conditions for your Niva in the future.

Finally, the stars lined up in a favorable way, and this long-awaited “action” took place. The winch had been collecting dust since December last year. The need for a winch in the arsenal of “special equipment” on my car has long been obvious, but somehow everything did not work out due to various micro and macro reasons. The winch itself is one of the most budget-friendly options for all kinds of semi-unnamed “electric quinches”, with a declared pulling force of 8000 pounds or 3.6 tons. For some time I seriously considered the option of installing a winch in the cabin. The design of the installation site was ready and calculated, all the necessary junk was purchased (special fairleads, etc.). But subsequently the idea of ​​the need and benefit of free internal space prevailed. One of the important points of the technical specification was that the winch should be installed in the context of a standard bumper. I tried to make a structure for installation from quadrant and rectangular profile pipes. Calculations showed that everything was fine. The design turned out to be quite light and original. But during the manufacturing and fitting process, a number of obvious flaws and systemic shortcomings emerged. I had to abandon this idea. The first damn thing is lumpy. I lost a lot of time, but I trained). Started all over again).

The main technical concept of the new already implemented design:

1) The winch is fixed on brackets attached to the brace rods coming from the front suspension beam. 2) The winch is fixed on transverse horizontal rods attached to the cantilever brackets coming from the side members. 3) The braces are attached to the front suspension beam using parts welded to beam (seams in horizontal and vertical planes). 4) Each of the cantilever brackets is attached to the side members with two bolts (in horizontal and vertical planes).

The basic idea and operating principles of the design are clearly understood from the pictures:

Installation of a removable winch on a Chevy Niva (Kas) - 5 Dorog.ru

At this point the spar sheet has a maximum thickness of approximately 4mm!

Manual winch Frame 1.5T for Chevrolet Niva. Chevrolet Niva in the mud

The third method can most often be implemented in a workshop that provides tuning services.

Purpose and features of the winch for the Chevrolet Niva.

In addition, the price is the cost of rubles.

Initially, the front bumper and metal protective plate are removed. In ascending order I reached the gas burner.

Installing a winch on a Chevrolet Niva Conclusion Fishermen, hunters and travelers who often have to travel in off-road conditions use a winch quite often. Its presence inspires confidence in the driver and helps to find a way out of a variety of emergency situations.

Installing such a mechanism is not difficult. All that remains is to drill one, the most time-consuming and critical hole on each side member.

People's experience in installing this site

You need to drill from the inside of the engine compartment. The space there does not allow the use of a conventional drill. I drilled first with a small battery and thin drill, then with an angle drill. You can use the angle attachment on a regular drill. When drilling, I had to remove the power steering pulley so it wouldn't interfere.

I’m trying it on to roughly understand what difficulties I’ll have to face, the first ambush - without a good sledgehammer it doesn’t want to fit between the side members, the difference is a millimeter. But it seems to fit, so I continue - I open the spar. If anyone is interested, this is what the spar looks like inside: The procedure is best done on Service station, since it is necessary to remove the bumper and make a special hole in it for the cable to exit. It is also important to install a winch with a synthetic cable, because steel cable can damage the radiator when wound back onto the reel.

Installing a winch on a Chevrolet Niva Since the most popular and effective is the electric winch, we will take it as a basis and install it on the car. Initially, we decide on how the installation will be carried out.

A more rational method is to install it on the inside of the bumper, mounted on a special bracket. For these people, we have implemented the Niva Tech Center, which offers its own development for sale and installation: The bracket is suitable for cars with and without air conditioning. On the winch it is necessary to use only synthetic metal cable; if it is wound on one side of the reel it can damage the radiator.

Among the disadvantages of this winch is the low speed of rewinding the cable; this parameter can be critical for athletes. In addition, it is impossible to work with the engine turned off; One pump in the power steering is often not enough for the simultaneous operation of this power steering and the winch. An electric winch is powered by an electric motor powered by the vehicle's power supply. Today this is a widespread type of winches for Niva Chevrolet SUVs.

Such winches are distinguished by their simple design, convenient use and ease of installation, as well as the ability to operate when the engine is turned off.

Tinned the ends and soldered them into the tips.

Options for winch platforms on a Chevrolet Niva

I got normal wires to the winch. We energize the power wires and check the operation of the winch. So, not a single element of the winch protrudes beyond the plane of the extreme point of the bumper. At this stage, this shnivas threw a specific pig at me.

In order to remove the gearbox, it is necessary to lift out the axle shafts. If the right one came out with the first blow of the reverse hammer, then the left axle shaft took three days to be removed. Karl, this infection drank my blood for three days... I spent all my chemical waste on a soured bearing. In ascending order I reached the gas burner.

Electrics

Installing an LPG on a Chevrolet Niva

The most popular type of traction devices for Niva today is the electric winch. Structurally, it consists of an electric motor, a cable winding drum, a gearbox, a contact block and a winch control. Its electric motor is powered by the vehicle’s on-board network.

The electric winch is easily mounted on a vehicle, convenient to use, and can be operated with remote control. Unlike mechanical and hydraulic analogues, it can be operated with the Niva engine turned off.

Protection of the housing from atmospheric precipitation should not serve as a basis for the electric winch to be used by car owners for operation under water. If this does happen for any reason, you should not delay the preventive inspection of the winch to check for water ingress and compaction of possible places of its leakage.

Installing a winch on a Chevrolet Niva with your own hands

Owners of off-road vehicles who practice driving over rough terrain know how having a winch can sometimes help out. Those who drive Niva and Niva Chevrolet cars often install a winch on the bumper.

It can help if:

Therefore, installing a winch on a Niva or Chevy is a pressing issue for many owners of such cars. To solve this problem, you can contact a car service or try to do this work yourself. In fact, there are no difficulties here - you just need to have some skills in handling tools and materials.

You should know that the installation of a winch on a Niva and a Chevy is different. Chevrolet has some differences that should be taken into account when performing work.

Installation of a winch on Niva 21214

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How to install a winch on a Niva

Installing a winch on a Niva is a series of simple operations. However, first you need to take into account that the standard bumper is too weak for this. This is an ordinary beam made of duralumin, which is mounted on brackets.

Therefore, in order for the structure to be durable, you need to remove the standard bumper and install a power bumper instead - one that will be able to withstand loads.

So, we install a reinforced bumper, and then proceed according to the following algorithm: