Thread cutting - article about taps


Types by design

According to their design, taps are also divided into various types. So, depending on this parameter, the tools are distinguished:

  • with chip flutes of shortened length, which are also called fluteless (the design of such taps is specially designed for cutting threads in parts made of tough low-carbon steels, aluminum alloys, and high-strength alloy steels);
  • with grooves located along a helical line (such tools are installed on machining centers and used for cutting blind threads);
  • with cutting teeth placed in a checkerboard pattern (due to the fact that the cutting teeth on the calibration part of such a tool are cut one after another, it is possible to reduce the friction force during processing);
  • stepped type with a working part divided into two sections, each of which performs its own function (for example, there are stepped taps, the first section of which works according to a generator circuit, and the second - according to a profile; for stepped tools of other types, the first section performs a cutting function, and the second – smoothing);
  • combined (these are actually two tools in one: their cutting part, made in a single design, starts with a drill and ends with a tap);
  • broach taps used for cutting threads in a through hole of any diameter (with their help, threads are cut on lathes, in the chuck of which the workpiece is fixed, and in the tool holder - the shank of the tool used; the movement of the tap during the thread cutting process is ensured by the automatic feed of the machine support, and the rotation of the workpiece is by rotating the spindle);
  • with an internal cavity, due to which the tool is cooled during processing (the use of such taps installed on specialized or multi-operational equipment can significantly increase thread cutting productivity);
  • bell (such taps are used for cutting internal threads of large diameter (50–400 mm) and have a prefabricated structure consisting of individual cutting elements).

Designs of the main types of taps

Structurally, all the taps listed above are so different from each other that you can even tell them apart from a photo.

Types by purpose

Modern industry produces various types of taps, which differ from each other in design and functionality. Thus, according to their purpose, taps can belong to one of the following types.

Locksmith

These tools are most often hand-held and are used in conjunction with a special crank, with the help of which rotation is imparted to the tap. As a rule, they are produced and used in sets consisting of two or three tools, each of which removes only part of the allowance from the surface being processed. The dimensions of the taps included in this kit (in particular, their working diameters) vary. The first of the tools, on the shank of which is marked in the form of one line, is used for roughing, the second (with two lines on the shank) is used for intermediate processing, and the third (with three lines, respectively) is used for finishing the thread being cut.

Complete hand taps
Machine or machine-hand
These are tools with which threads can be cut both manually and on various types of machines (lathes, drills, aggregates, etc.). Such taps differ from metalwork taps only in that they have a slightly shorter fence part and higher resistance to mechanical loads.

Machine-manual triple taps
Nuts
With the help of such tools, as their name suggests, they cut threads in nuts. Nuts, which have already been threaded with such a tap, are not twisted from the tool, but are moved to its elongated tail part. The shanks of nut taps, with which threads are cut on drilling machines, have a rectilinear shape. Nuts with already cut threads, moved to such a shank, are simply shaken off it after removing the tool from the machine chuck. To cut nuts, automatic threading machines use taps whose shanks have a curved shape. When carving in this way, the nuts, under the pressure of each other, are pushed along the curved shank of the tool, reach its end part and fall into the prepared container.

Tapping threads with a nut tap

Requirements for the design and dimensions of both manual and machine taps for cutting metric threads are specified by GOST 3266-81, which is called: “Machine and hand taps. Design and dimensions."

You can familiarize yourself with the GOST requirements for manual and machine taps by downloading the document in pdf format from the link below.

GOST 3266-81 Machine and hand taps. Design and dimensions

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