Making a homemade vice or how to make a clamping tool at home

One of the main tools in the garage is a vice. They are a clamping device that holds various parts and workpieces for further processing. Almost every master has such a tool, but if not, then there is no need to rush to buy it. Any home craftsman can make a homemade vice with his own hands. Where to start and what a clamping tool can be made from is described in detail in the material.

Design of the tool and its main components

Before you start making a vice, you need to take a closer look at the structure of this tool. The vice consists of the following elements:

  1. Base - the supporting part with which the tool is fixed to the table, workbench or other surfaces
  2. Fixed jaw - connected to the base, and can be moved in different directions to change the angle of position of the entire tool
  3. Movable jaw - its movement is carried out by rotating the handle. The handle is connected to a screw, which engages with the nut of the movable jaw. The sponge moves in two directions, while ensuring the fixation of workpieces for subsequent processing

The cross-sectional design of the vice is shown in the photo below.

The types and operating principles of vices can be found in this material. The photo shows the design of a factory-made vice. If you have available tools, you can make a vice with your own hands at home. Moreover, there are many options for their manufacture, which we will look at in more detail.

Next, we will consider different options for making homemade vices from improvised materials. Each master can take into account the manufacturing features of the corresponding options, and based on the instructions, make his own tool.

This is interesting!
Making a vice with your own hands allows you not only to save on the purchase of an expensive tool, but also to get the device that is necessary to perform specific actions.

How the equipment works

Homemade vices perform their intended function as follows:

Vise mechanism diagram

  • The free end of the pin with a screw at the end is turned out, which makes it possible to move the movable jaw away from the fixed one.
  • A workpiece is placed between the jaws, with markings made in advance for drilling a hole.
  • The pin is twisted until the workpiece is securely clamped.

The workpiece is now placed on the work platform and the drill press is ready to start and perform tasks.

Instructions for making a bench vice from profile pipes

If you have profile pipes at your disposal, you can use them to make good homemade vices for fixing various parts and workpieces. To make a device from profile pipes you will need:

  • Profiled pipe measuring 6x6 cm. The size of the pipe affects the dimensions of the future tool
  • Nuts
  • Coarse threaded stud
  • Tube - the handle will be made from it

When carrying out the work, you will need tools such as a welding machine, angle grinder or grinder, as well as a drilling machine or drill. The process of making a homemade vice from profile pipes is as follows:

  1. The first step is to make a drawing, on the basis of which parts of the future tool will be cut out from profile pipes
  2. Initially, the base is cut out from the profile pipe according to preliminary dimensions. The longer the pipe being cut, the higher the distance between the jaws. The recommended length of the profile pipe is 15-20 cm. This pipe will act as the moving part of the tool

  3. Next, a thrust plate is made, which is connected to the movable jaw of the tool. To do this, you need to connect two nuts, the inner diameter of which must correspond to the size of the stud used. The two nuts are welded together and then welded back to the hole plate. These holes will be used to attach the plate to the workbench.
  4. At the next stage, it is necessary to cut off future jaws from the profile pipe, and using bolts, attach cheeks to them (plates for direct fixation of parts)

  5. As a result, you should get two parts that are identical in size - these are the jaws of the tool, which will eventually be used to fix various parts and workpieces
  6. Next we move on to making the base of the tool. To do this, you will need corners that can be cut from profiled pipes with a grinder. A base is made from the corners, through which the tool will be attached to a table or workbench. The corners also act as guides
  7. In the corners it is necessary to pre-drill two holes through which the tool will be fixed to the workbench
  8. Weld a section of profile pipe to the resulting base, placing it perpendicular to the profile. The resulting structure is a stationary sponge

  9. It is recommended to immediately remove and clean welding seams, otherwise these places will be subject to corrosion and will very quickly become weak points of the tool.
  10. Next, you should weld the second sponge to the profile pipe, which was cut at the first stage. The pipe together with the sponge will be the moving part of the tool
  11. In the lower part of the profile pipe, which will play the role of a moving part, a cutout should be made for half the length of the workpiece
  12. It is necessary to weld a plate with a hole pre-made in it to the back of the profile pipe. This hole is required to install the screw
  13. Now we proceed to install the pre-fabricated thrust plate, consisting of two nuts. This plate should be attached to a table or workbench by pre-drilling holes
  14. We drill holes to install the stationary part of the tool, and then secure it

  15. We begin to manufacture the screw, through which the moving part will be moved. To do this, weld a nut to the stud on one side, making an indentation of 5 cm
  16. We install the pin in place (in the hole in the moving part of the profile pipe), then screw in the nut and weld it. Don't forget to loosen the nut a little to ensure free movement of the screw
  17. Another nut is welded to the stud, positioning it perpendicularly. This nut is needed to secure the handle, so its internal diameter must be larger than the outer size of the pipe prepared for the handle

  18. To enhance the strength of the jaws, it is recommended to weld plates inside the profile, as shown in the photo above. After this, the tool is almost ready for assembly. All that remains is to first degrease its surfaces and paint all parts except the threaded parts
  19. Install a pipe into the hole in the nut, then put clamps on its ends to prevent the handle from falling out
  20. After this, the tool can be assembled and tested in action.

At this stage, the process of making a homemade vice with your own hands is completed, and all that remains is to show your creation to friends and family. Using a similar pattern, you can make a vice of any size - small, large or medium. For this purpose, appropriately sized profile pipes are used. Buying profile pipes and making the tool yourself is much cheaper than buying a factory vice.

This is interesting!
The cheeks for the tool can be bought ready-made or made independently from metal plates with a thickness of at least 6-8 mm. On one part of such plates, you need to use a grinder to make shallow grooves in the shape of a diamond.

Types and purpose of vices

When making any part or modifying it, its position must be firmly fixed. This is why a vice is needed.

The choice of characteristics and sizes is based on knowledge of what work will be carried out and with what tool.

The vice consists of such basic elements as:

  • chassis screw;
  • lever;
  • fixed and movable sponge;
  • base plate.

In addition to the listed parts, the cleats must be well fixed to the surface.

The vice can be fastened with a screw, permanent or with suction cups.

Vices are available for different types of work, namely:

  • metalwork;
  • carpentry;
  • for the machine.

Now let’s take a closer look at how they differ?

Locksmith

This type of vice is attached to the table with bolts at the base. They are widespread compared to other species.

Carpentry

This type of bench vise can be made of both steel and wood.

They are fixed to the table from below, and also have guides, between which the lead screw is located.

The smooth jaws of the vice have a large surface area. Wooden or rubber pads are installed on them, this helps protect the sponges from damage that occurs during the processing of the material.

For the machine

They are used in the process of working with different machines. The vice has two oblong cutouts (grooves) at the base, designed for fixation to the working area of ​​the machine (table).

They also perform the role of adjusting the position of the fixed material relative to the working area along the horizontal plane.

How to make a carpenter's vice yourself

A bench vice is used to work with metal parts and workpieces. If there is a need for processing wooden workpieces, then a bench vice is least suitable for such purposes, as they have some disadvantages. The parts being fixed may become deformed, so it is recommended to use a bench vice when working with woodworking materials. There is no need to buy them specifically for working with wood. For such cases, you can make a carpenter's vice with your own hands. Let's look at the manufacturing instructions in detail.

Carpenter's vices are made of wood, which is an advantage in their manufacture. When working with wood, the need to use a welding machine is eliminated. A drill is used to drill holes, and to cut off parts of the future tool, a hand saw, jigsaw or grinder with a wood disc is used.

  1. First of all, let's prepare the screw. To do this, cut off the required length of the pin
  2. A nut is screwed onto the stud on one side

  3. Using a plumbing tee, you should put it with the central hole on the stud. Moreover, it is important to ensure that the pin does not protrude beyond the edges of the two parallel holes of the tee. Drill a hole in the center of the tee to install a key bolt at “10”. It is necessary to drill the tee together with the stud
  4. Install a key bolt at “10” into the resulting hole. This is how a handle for a future tool is made.
  5. Next we move on to making the jaws of the vice. To do this, from a board at least 6 cm thick, you should cut the required length - 20-30 cm
  6. The two boards should be the same size in length. It is these boards that will act as fixing sponges.

  7. In the center of both boards you need to drill central holes through which the pin will pass
  8. We drill additional holes on the sides of both boards, which are needed for the guides
  9. In one board, you need to make a groove in the central hole to accommodate the nut

  10. Now screw the nut and place the washer on the stud from the side where there is a through hole

  11. Install the pin into the central hole of the board with the groove
  12. A washer is installed on the other side of the stud, and a tee is installed, secured with a bolt.
  13. The nut on the back of the board should be tightened, pushing it into the groove. To prevent future rotation of this nut, it must be connected to the stud. You can use welding to do this, but an alternative method is to use a drill. Using a drill, a hole is drilled in the nut mounted on the stud, through which a rigid fixation of the two parts is ensured
  14. Using a bolt of the appropriate diameter, you need to hammer it into the hole made in the previous paragraph
  15. We assemble the structure, resulting in a movable vise jaw
  16. We use two metal rods that need to be installed in the side holes of the board
  17. A second board is attached to the table or workbench, which will play the role of a stationary jaw of a carpenter's vice. To do this, fix the board to the table with a clamp, and then drill holes in the table structure
  18. Let's start assembling the structure. To do this, you need to connect the two parts using a wide nut. After screwing the nut onto the stud, you need to circle its edges around the perimeter

  19. According to the resulting markings, it is necessary to cut out a groove using a chisel. This is necessary in order to fix the nut in the vise jaws.
  20. We recess the nut into the jaw structure

  21. The result is an almost ready-made carpenter's vice, which only lacks a handle. It can be made from a wooden tube of the appropriate diameter. After that we assemble the tool

In order for the guides to move freely in the fixed jaw, steel bushings should be made and installed inside the holes. The fixed jaw is fixed to the table surface using self-tapping screws. Moreover, this matter must be approached responsibly. You should first drill holes and also make grooves for the screw heads. After all, the surface of the board is the working part of the carpentry vice, so any protrusions on it and other defects will negatively affect the quality of the workpieces being processed.

In this simple way you can make a carpenter's vice at home. Moreover, you don’t need to buy materials to make them, since every home craftsman probably has everything he needs.

General structure and drawing of a homemade vice

This carpenter's vice is a simple design with one front jaw. There is no second clamping part here - its functions are performed by the side of the workbench itself. Taking this feature into account, in the original version the vice is installed on a work table, the lid of which is installed flush with the drawer. Otherwise, you will have to act according to the situation and make minor design changes. As a rule, in such cases, the installation option is used using an additional rear strip (see diagram).

Drawing of a carpenter's vice with dimensions in mm

  • A. _ Front lip
  • B. _ Pen
  • C. _ Lead screw
  • D. _ Guide rods
  • F. _ Vorotok
  • G. _ Threaded flange
  • H. _ Lock nut

Instructions for making a vice for a drilling machine with photos and descriptions

To work on a drilling machine, it is almost impossible to do without one important part - a special clamping vice. This is especially true when using a homemade drilling machine from a drill. For a drilling machine, a vice is used, which has a design that differs from metalworking and carpentry tools.

For a drilling machine, it is not at all necessary to buy a factory-made vice, since you can make them yourself with your own hands. To do this, you will need a welding machine, a drill or drilling machine, a grinder, as well as metal blanks from which a drilling vice will be created. Let's look at how to make them in detail.

  1. First you need to take a steel plate, the thickness of which should be at least 8 mm. Markings should be applied to the plate to cut rectangular holes

  2. Next, you will need to take a channel on which the jaws of the tool will subsequently be located. The channel also needs to be marked, as shown in the photo above
  3. To make sponges, two steel plates, 10 cm thick, are used. The dimensions of the plates are 40x100 mm. A rod is cut out on the second plate, through which the plate or future jaw will move in the channel groove
  4. The moving jaw will be moved using a screw, for which it is recommended to use a 16 mm pin
  5. Let's start making the tool. We cut a rectangular groove on the channel along the previously marked lines. To do this, use a grinder and a drill with a drill bit.
  6. On the steel plates on one side it is necessary to make a diamond-shaped notch, which will act as cheeks

  7. A hole with a diameter of 10 mm is drilled in the second jaw. Through this hole the pin will be attached to the sponge. We cut the plate to get a rod for connecting to the channel groove

  8. One side of the pin needs to be ground down to a size of 10 mm in order to be able to install the part in the pre-drilled hole in the jaw
  9. It is necessary to drill a hole in the rod and cut a thread in it. Using this threaded hole, the movable jaw will be fixed
  10. A frame is prepared in which rectangular holes are cut. A square hole in the center is needed in order to have access to tighten and unscrew the bolt on the channel
  11. To make a drilling vice, you will also need an oblong nut, through which the screw will move
  12. The channel is welded to the frame, after which the seams are cleaned. A fixed jaw and nut are welded to the channel, after which you can begin assembling the tool

At the final stage, the handle is made from the anchor. To do this, a groove is made in the screw structure and a hole is drilled. The photo above shows how to make a handle for a drill vice with your own hands. A detailed description of the manufacturing process of a vice for a drilling machine is presented in the video material.

Making homemade bench vise

The vice seems to be an important tool that helps in organizing plumbing work. They allow you to correctly organize any operation related to precise adherence to dimensions that require concentration and composure of the master. Any part can be firmly fixed in the desired position, thereby allowing its owner to concentrate on work.

A bench vise is designed to clamp a product during work.

Vices are used especially actively in any workshop, because it is impossible to imagine processing wood or electrical devices without the use of holding devices.

You can make homemade bench vise yourself.

How to do this correctly? To answer this question, you should study the varieties of this clamping mechanism, the components and elements of the device.

Types of vices: A – metalworking; B – machine tools; C – manual.

Machine vices are used for rough fastening of parts, the processing of which involves the following activities:

  • drilling recesses;
  • sanding the base;
  • finishing the coating with a file;
  • gluing elements;
  • milling the outer layer.

Machine vices allow you to strengthen the workpiece with the support of the listed elements:

  • screw with holder;
  • wedge constipation;
  • diaphragm;
  • pneumatic mechanism;
  • eccentric.

An example of elementary devices would be the first point, which allows you to create one of the primitive structures.

  • A chisel is what you need and what it’s for.
  • How to make a knife yourself.
  • How to work with a chisel - read here.

Vise design elements

Design elements of a vice.

To strengthen the part in the desired position, it is attached to the workplace. In the house, an ordinary table serves as such a covering. Traditionally, machine vices are represented by such elements as:

  • supporting body;
  • main lead screw;
  • handle and nuts;
  • a device that allows you to attach the vice to the desired point;
  • a set of heads including flattened jaws that secure rounded parts.

Such homemade products most often have two slats, one of which has a movable base. Its movement is associated with the operation of the main lead screw. The second part is motionless; it allows you to fix the base of the device on the table. The holder helps move the clamping structure.

Source: https://moiinstrumenty.ru/standartnye/samodelnye-slesarnye-tiski.html

How to make a vice from a channel

A channel is the most common type of metal product, which is excellent for making a vice. Let's take a closer look at how you can make your own vice using a channel.

The instructions for making a vice from a channel are as follows:

  1. Initially, the base of the future vice is prepared. A channel is used as a base, in which a rectangular hole is made

  2. From the end side, weld a plate to the channel, which will act as a stationary jaw of the tool
  3. A stop is made, consisting of a nut and a guide fitting. The movable jaw of the tool will be attached to this stop.

  4. We attach the movable jaw of the tool to the stop

  5. A screw is installed, to which you need to attach a handle to move it

  6. The result is a ready-to-use vice, made independently from a channel

The video below shows in detail the process of how a vice is made from a channel. It is important to take into account that it is not at all necessary to subject all parts to processing. The screw can be made from a pin with a diameter of 16 mm or turned on a lathe. Please note that you will also need to make a nut with the appropriate thread.

In order for homemade clamping devices to last a long time, they must be painted. To secure the resulting product, it is necessary to weld a plate in the lower part to the channel, in which holes must first be made. Now the homemade tool is ready for use for clamping various workpieces.

Homemade bench vise: video, photo, drawings

It’s not difficult to make reliable and easy-to-use vices with your own hands. The need for this may be caused not only by the desire to save on the purchase of a serial model, but also by the need to use a clamping device that will allow it to more effectively solve the tasks assigned to it.

Simple homemade vice from corners

Serial models of vices, although they are universal, are not always able to provide high precision in fixing parts; they are quite bulky and have a significant weight.

Homemade vices, used primarily in a home workshop, can be made more suitable for performing certain technological operations, and therefore more efficient and convenient.

Homemade bench vices may differ little from factory ones in both appearance and reliability.

Any person who spends a lot of time in his home workshop will confirm that it is quite difficult to do without such a device as a vice. Without a clamping device, it is difficult to perform various operations with parts made of metal, wood and plastic.

The use of a vice guarantees not only high accuracy and efficiency of drilling, milling, etc. operations, but also the safety of the machine operator.

If there is no desire or opportunity to purchase a serial model of such a device, then it is quite possible to make a vice with your own hands, spending very little time and effort on it.

Homemade bench vise: option No. 1

You can make excellent strong bench vices yourself from profile pipes. Below are detailed instructions in photo selection format, supplemented by a detailed video. Unfortunately. The video is in English, but this is unlikely to prevent a competent master from understanding the essence of the process.

Homemade vice from profile pipes

Vise parts from the profile Running nuts Attaching the running nuts to the base of the vice Screwing in the lead screw Maximum opening of the vice The vice is assembled, it remains to be painted Painting the moving part Painting the fixed part The vice is ready for work

Instructions for making a vice: option No. 2

Homemade vices do not require complex design developments and calculations. You can use numerous photos and drawings of such devices, which are easy to find on the Internet. A fairly simple, but at the same time very effective design is created on the basis of metal pipes.

As is known, pipes used for the installation of water and gas pipelines are manufactured in such a way that a product of a certain diameter fits tightly into a pipe of a subsequent standard size.

It is this feature of the pipes that allows them to be used for such a device as a homemade bench vise.

A visual drawing, photo and description of the manufacturing process will help you make this vise yourself.

Drawing of a homemade vice. Below are two photos of the finished product.

The structural elements that will make up a homemade vice are:

  • a piece of metal pipe that will act as the internal moving part of the device;
  • a piece of metal pipe of the following standard size, which will serve as an external fixed part;
  • running nut with thread diameter M16;
  • lead screw with thread diameter M16;
  • a knob through which rotation will be imparted to the lead screw;
  • front and rear supports, due to which the stationary pipe will be fixed to the base;
  • pieces of rectangular pipe (future clamping jaws of a vice);
  • two lock nuts with thread diameters M16 and M18.

Two main parts of the vice (movable and fixed)

To make such a vice with your own hands, you begin by welding a flange to the end of a section of a larger diameter pipe, which will act as a stationary element. A nut with an M16 thread must be welded into the central hole of the flange. A flange with a central hole into which the lead screw will be passed is also welded to the end of a section of a movable pipe of a smaller diameter.

At some distance from the edge of the lead screw, an M18 nut is welded to it (it will become a fixing element). After this, the end of the lead screw, to which the nut is welded, must be passed through the inside of the movable pipe and inserted into the hole in the flange. In this case, the nut should press against the flange from its inside.

Vise assembly (in the photo there is a hammer clamped in it)

A washer is put on the end of the lead screw protruding from the outside of the flange and an M16 nut is screwed on, which is then welded to the screw. A washer must also be installed between the inner nut and the flange surface, which is necessary to reduce the friction force. To correctly perform this stage of making a homemade vice, it is better to focus on the corresponding video.

After the movable vice assembly is assembled, you should insert it into a fixed pipe of a larger diameter and screw the second end of the lead screw into the nut of the second flange. To connect the lead screw with the knob, a nut or washer can be welded to its end protruding from the side of the movable pipe, into the holes of which the knob will be inserted.

The clamping jaws of such a vice can be made from sections of rectangular pipes, which are welded to the moving and fixed parts. To give the structure stability, two supports are welded to the bottom of the fixed pipe, for which corners or rectangular pipes can be used.

The inner tube can also rotate during the rotation of the lead screw, which makes the use of such a vice very inconvenient. To prevent this from happening, a longitudinal slot can be made in the upper part of the stationary pipe, and a locking screw can be screwed into the movable pipe, which will move along this slot and prevent rotation of the movable part.

Many photos of homemade vices of a similar design show devices whose moving and fixed parts are made of square or rectangular pipes. The use of such pipes also avoids rotation of the moving part of the vice.

The vise of the described design, authored by V. Legostaev, is a reliable and effective clamping device, easy to maintain and repair, which makes it very popular among home craftsmen.

If you do not plan to heavily load the vice, then it is quite possible to make it from wood according to a simple scheme

How to make your own carpenter's vice

Almost any home craftsman has to deal with the processing of wooden products. The need for such processing may be associated both with the manufacture of various wooden structures, and with the repair of existing ones.

Carrying out this work using improvised devices with metal clamping elements is not only inconvenient, but also fraught with damage to the surface of the wooden part, the appearance of dents and cracks on it.

This is why it is best to use a carpenter's vice for wooden products. Making them yourself is also easy.

Homemade vice with wooden guides

As in the case of a bench vice, finding drawings, photos and even videos of the manufacture of such devices on the Internet is not difficult.

The simplest design of a homemade carpentry vice consists of the following elements:

  • bodies made of solid wood, which also serves as a fixed clamping jaw;
  • a movable sponge made of a wooden block;
  • cylindrical metal guides along which the movable jaw will move;
  • a lead screw that ensures movement of the movable jaw;
  • a crank through which rotation is imparted to the lead screw.

The device of a carpenter's vice

The body of such a vice, on which the metal guides are fixed, is attached to the surface of the workbench using long screws or bolts.

It is necessary to make three holes in both the body and the movable jaw of the clamping device - for the guides and the lead screw.

It is best to drill such holes simultaneously in both bars so that they are positioned exactly relative to each other.

Attaching the vise to the bottom of the workbench

After the guides are fixed in the body, a movable clamping jaw is put on them. Then a screw is inserted into the central hole of both bars, onto which a nut is screwed from the back of the body.

We make a simple vice with our own hands from corners

What could be simpler than the procedure for making a vice from corners. If you have metal corners lying around in your garage, then it’s time to use them to make a very useful homemade product. You can make a vice from the corners, and this procedure is quite simple and does not require much time and effort.

To make such a tool you will need corners, as well as a stud with nuts. All work will be performed using a welding machine, grinder and drill. The manufacturing principle is quite simple, and every home craftsman will be able to implement the idea at his own discretion. Using the drawing as a standard, it will not be difficult to make a hand vice for your garage based on it.

Below is a video of finished vices made from corners.

Carpentry tools from auto parts

With some creativity, it's easy to make a vice out of old scrap parts, such as car shock absorbers. You should also choose:

Homemade bench vise

  • steel corner profile;
  • M20 nut;
  • hairpin;
  • rod from the gas stop for the knob.

The vice is attached to the workbench through holes drilled in the corner parts of the shock absorbers. Bolts with conical heads are used; if the car parts are annealed, their movement will become easier.

Any non-professional can make this simple but very effective device on his own, if he has never had to do plumbing or carpentry work before. But the benefits for the economy will be significant.

How to make a vice from a jack - simple instructions

If you have an old diamond-shaped jack lying around among the old tools in your arsenal, then do not rush to dispose of it. This tool can serve as the basis for making a vice. Even if you don’t have a jack, but you are planning to make your own vice, you can find a lift through advertisements or scrap metal.

The advantage of a homemade vice from a jack is that a person does not need to make much effort to clamp the workpiece. To make a clamping vice from a diamond-shaped jack, the following manipulations are performed:

  1. Initially, the necessary tools and materials are prepared. The materials you will need are a jack, a 100 mm section of channel, and profile pipes (40x40, 30x30 and 25x25 cm)
  2. After this, we immediately begin making a homemade tool, cutting 40x40 mm pipes to the required length
  3. We get four blanks from profile pipes
  4. A frame is made from the resulting parts by welding steel profile pipes 40x40 mm

  5. Sponges are made from a channel by cutting out two identical blanks

  6. The supporting part of the jack is being prepared, which will be connected to the sponge
  7. Apply notches in the form of inclined lines to the outer surface of the channels. These notches will act as cheeks for more effective fixation of parts.
  8. We proceed to the manufacture of the moving part of the vice, for which tubes measuring 30x30 and 25x25 mm are used

  9. Weld a channel to the 30x30 mm tube, which will act as a movable jaw of the tool

  10. We weld a second channel to the base, which will act as a stationary sponge.
  11. On the other side of the frame, weld a profile that will serve as a stop for the jack
  12. Weld the jack to the stop and movable jaw

  13. Finally, all that remains is to paint the resulting product, having previously cleaned the welding seams. After this, you can test the resulting tool in operation by clamping metal workpieces

As you can see, making a homemade vice requires very little time, effort and materials. As a result, we get a reliable tool that you don’t need to spend money on to purchase. Below is a video on how to make a vice from a jack.

The device of a carpenter's vice

This device is very simple in design, reliable in use and can greatly facilitate the work. Its advantages:

  • Possibility of installation anywhere in the workshop: on a workbench or on a self-made support.
  • If its use is not required, it can be dismantled before the need arises.
  • Ensuring the safety of work - the workpiece cannot slip out.

How to make small vices from boards

To work with small parts you will need a small vice. They can not only be made, but also purchased in the store. Unlike large tools, small ones are not expensive, so you don’t have to go to the trouble of making them. But if you still want to make a small vice yourself, then in the material you will only find detailed instructions describing this process.

To realize your idea, you will only need wooden planks. The dimensions of the bars will affect the future dimensions of the tool. Let's start making small vices from wooden planks:

  1. First, the base of the tool is made by gluing wide and narrow strips. Narrow ones are glued onto wide strips, resulting in the base of the future instrument. To increase the strength of the base, the planks should be connected to each other with self-tapping screws

  2. Using two square beams, we connect the two bases of the future tool. The beams are also coated with glue, after which they are attached to the base prepared in the first stage
  3. After gluing the structure, it is necessary to tighten it with clamps and wait for the glue to dry completely.

  4. Now let's move on to making sponges. To do this, markings are made in one workpiece along the perimeter of the nut. A hole will be cut based on the markings
  5. After cutting the hole, you need to install a nut in it
  6. A hole is drilled in the second workpiece, the diameter of which corresponds to the size of the stud or bolt used

  7. We use a wide washer in which it is necessary to drill 4 holes around the perimeter

  8. Cut the washer in half to create 2 holes on each side.

  9. The blank into which the nut was installed must be glued to the base and secured with self-tapping screws
  10. A handle is being made for future vices. To do this, screw a nut onto the bolt, in which a hole is made for installing a thin pin
  11. Glue a piece of block to the movable jaw of the vice, which will act as a guide.

  12. We connect the jaws of the vice using a screw, which is secured in the movable jaw using a divided washer
  13. As a result, we get a ready-made tool for fixing various small workpieces

What kind of vice and what available tools to make is a personal matter for everyone. This article will help everyone who does not want to buy a special tool for a lot of money, and will be able to make an alternative option, while saving a significant part of the money. There are craftsmen who are not at all accustomed to buying tools and trust only with their own hands, so based on the examples described above with detailed instructions for making a vice, you can start working immediately.

Manufacturing process

A homemade vice for a drilling machine should be assembled in stages.

Work technology:

  • A 20*40 mm profile is installed between a piece of corrugated pipe approximately at a distance of 1/3 from one edge.
  • It is recommended to secure the parts with bolted joints so that they can be periodically disassembled and lubricated with technical oil.
  • Place the metal plate flat on the side 2/3 of the installed profile, capturing both corrugated pipes.
  • This part will be welded on.
  • On the opposite side of the base, weld a corner 8 cm long in the center.
  • On the inside, a sponge will be attached to it with bolts.
  • A 10 cm long corner will be located opposite a smaller corner. And accordingly, the second jaw is also attached to the bolts.
  • The jaws should be positioned clearly opposite each other.
  • Place the prepared pin with the end on which the nut is located on a metal plate. To ensure the rigidity of the connection, welding must be performed.
  • The same pin with a washer at the end should be welded to the corner, which will provide direct contact with the workpiece.
  • At the free end of the stud, a bolt or screw is installed in the hole of the washer to facilitate rotational movements.

Drawing of a small homemade vice

Upon completion of work, it is necessary to clean the equipment with a wire brush, degrease with a solvent, prime and paint the metal surface. This will provide protection from external influences and temperature changes.

The equipment is prepared and the drilling machine is complete. Hole drilling operations can now be carried out with confidence.

After all the work done, you can safely start using the vice

Quick-clamping vice - operating principle and do-it-yourself manufacturing features

A vice is used to clamp the workpiece for subsequent processing. This tool is an almost indispensable assistant, but it has a drawback. The disadvantage is that in order to fix workpieces of different sizes, it is necessary to rotate the handle for a long time in one direction and the other. When you don’t use the tool often, this drawback is practically unnoticed. If you have to use a vice often, then fixing workpieces of different sizes takes a lot of time.

It is in order to eliminate the above-described disadvantage of vices that manufacturers produce a special type of device called quick-clamping. They differ from conventional devices in that they do not have the disadvantage of the need for prolonged rotation of the screw handle. This type of tool is appreciated by craftsmen who often use it.

The most common type of quick-clamping vice is eccentric, but there are also screw models. To become the owner of a quick-clamping vice, you don’t need to buy one at all. You can make a quick-clamping vice yourself, and we’ll look at how to do this using the example of eccentric devices.

  1. To manufacture the devices in question, you will need appropriate materials. These are metal corners, channel, profile, etc., in general, everything that is at hand

  2. The work will be carried out using a welding machine, angle grinder and drill
  3. Make a rectangular groove in the channel, and weld a corner to one side, which will act as a fixed jaw

  4. The second corner, which will be a movable sponge, should also be prepared. To do this, a rectangular groove is made on one side, through which it will be fixed to the channel
  5. In order for the movable jaw to move only in one direction without distortions, it is necessary to make guides. Metal plates are used as guides, which are welded to the corner on both sides, as shown in the photo below

  6. On the back side of the channel it is necessary to weld two plates around the perimeter of the rectangular hole. These plates are needed so that when fixing the jaws, the clamping nut does not rotate, and it does not have to be held with a wrench

  7. It is necessary to drill two holes in the corners, through which the clamping cheeks will be fixed. The cheeks are made of steel plates followed by notches. After this, they are attached to the jaws, recessing the head of the fixing bolts deep into the plate
  8. After this, all that remains is to make a quick-clamping mechanism that works on the eccentric principle. To manufacture such a mechanism, you will need the help of a turner. The quick-release mechanism is shown in the photo below
  9. A through hole on a metal blank is not made in the center, but with a slight offset. Through this hole the mechanism will be fixed to the movable jaw and channel. The second hole on the blank (not through) is intended for fixing the bolt head in a stationary position
  10. Another hole is drilled in the side of the cylindrical blank, followed by threading for screwing in a long bolt. This bolt will act as the handle of the eccentric mechanism
  11. After assembling all the parts, we get a ready-made quick-clamping vice, which you can make yourself from improvised materials. To be able to attach the vice to a table or workbench, two plates with holes must be welded to the bottom of the channel

The principle of operation of the quick-clamping mechanism is that the cylindrical blank, when moved in one direction, rests against the side surface of the angle (moving jaw). In this case, the nut in the lower part of the channel is tightened, thereby ensuring the immobility of the mechanism. To increase the distance between the jaws to fix large workpieces, it is necessary to move the blank to its original position, thereby loosening the movable jaw, and manually move it to the required amount. Fixing or clamping of workpieces with a movable jaw is carried out with just half a turn of the handle. Below is a video material in which you will find a detailed description of this process.

To think through each subsequent step, it is recommended to make drawings when making a vice with your own hands. First you need to decide on the size of the future tool, and only after that get down to business. Now you know how to make a vice at home from improvised materials, so you can resort to making them.

Why do you need a bench vise?

When processing or sharpening any part, it is necessary to fix it firmly and reliably, that is, to hold it in a certain position. The photo of the vice shows the operating principle of this equipment.

The parameters and dimensions of the vice are determined depending on what type of tool needs to be firmly held.

The design of a carpenter's vice includes:

  • chassis screw;
  • handle;
  • movable and fixed sponge;
  • base plate.

Main types of bench vices

  • Before making a vice with your own hands, you need to decide on the choice of work associated with it.
  • All types of vices are divided into two types:
  • non-rotating ones have a simpler design and are easiest to make yourself. The part is fixed strictly in one position.
  • Rotary vices are most often adapted for drilling on a machine. During operation, it is possible to rotate the workpiece without unclenching it.

The material of the vice body is most often made of durable cast iron.

It is important to know that cast iron is not intended to be exposed to high temperatures; steel metal is suitable for these purposes.

  1. If the work will be carried out with small-sized parts, you should not increase financial costs and make compact small vices.

A small vice with a ball joint base is useful on the farm for processing very small parts that can be secured individually. These are mini-vises with suction cups, mounted on a glass or well-polished surface. But they are suitable for rare non-serious work.

Please note that it is wise to install soft attachments on the fastening part for working with soft parts, so as not to cause damage to them. A vice with the least amount of play when the jaws are fully extended is the ideal option.

  • A vice without a rotating mechanism will save a lot of money, unless, of course, it is needed in the work.

Work on making a bench vice at home

Carpenter's vices, made independently at home, will save the family budget significantly more than their store-bought ready-made “brothers”. And a huge plus is that the product can be made according to personal preferences and for certain individual types of work.

It is absolutely not difficult to find material for the structure; it could be: a piece of technical pipe, a used jack, old lathes, presses, etc.

  1. And if you go to a metal collection point, there will undoubtedly be a suitable part for a vice that will cost you a penny.

Classic homemade vice

There are many types of vices, but the most popular and traditional is the type with steel material. Such a vice will be much more reliable than a factory-made one.

The structure consists of:

  • a steel plate of at least 3 mm, but it can be much thicker;
  • external and internal channel (120 and 100 mm);
  • steel lugs;
  • turning cutters 2 pieces;
  • a small piece of reinforcement (rod for a gate);
  • a nut (2 pieces), a pin or a screw of a certain diameter that corresponds to the rod;
  • washer (2 pieces) of the same diameter with the lead screw;
  • screw pair 335 mm;
  • To secure the propeller chassis, a thick plate is needed.

It is necessary to separate the lead screw with washers on both sides of the plate. One of the two washers must be secured with a cotter pin or a locking ring, so that the part is completely removable; you must first weld the screw thread to it.

The handle should also be collapsible on one side, and welded on the other side using a nut. It is necessary to weld a nut with a channel from the screws flush to the plate. To make the channel inside with the screw move easier while moving, it is recommended to lightly process it with a file.

Sponges are welded to the so-called ears, made from turning cutters. They are placed in the right place when the lead screw is screwed in, so the ears stand at the ideal distance from each other.

But you can also connect them with wire for greater convenience, so in the future it will be more convenient to fix uneven parts, the shape of which is expanded towards the bottom.

  • These homemade vices allow you to process larger parts.
  • To perform work in a home workshop, it is recommended to choose the simplest fixed vice for the machine.
  • It’s not at all difficult to make them yourself, you just have to watch the videos and recommendations, which can be found without much difficulty on the Internet and first draw up the drawings correctly.

DIY vise photo

Source: https://sdelajrukami.ru/tiski-svoimi-rukami/

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