The decorative forging machine Decor 3 is a hydraulic installation with an electric drive for giving the product a clear geometric shape on cold metal using quick-change punch dies.
The machine also performs artistic forging on hot metal using replaceable templates and mandrels. The “Decor” machine is used in blacksmith and craft workshops for the production of waves, arcs, arches, spatial and flat patterns, lattices with complex elements, hot molding of beads, bunches of grapes, seals of various types, textured elements and balusters using the free forging method.
Specifications
- • electric motor power - 5.5 kW;
- • electric motor rotation speed – 1450 rpm;
- • the maximum stroke of the machine slide is 350 mm;
- • processed material - steel grades St 0 - St 5;
- • supply voltage - 380 V;
- • type of current - three-phase alternating current with a frequency of 50 Hz;
- • hydraulic tank volume - 80 liters;
- • overall dimensions of the machine - 1660x800x1200 mm;
- • weight of the installation excluding molds and matrices - 1050 kg;
- • maximum force - 30 tons.
Cold metal working concept
The cold process mainly processes rolled metal in the form of rods, squares, circles, strips or sheets.
Special devices and tools are used for production, and they are often highly specialized and not suitable for work in other areas.
Heating blanks to forging temperature is not provided for by technology, which uses one of the main properties of metal - plasticity. Heating is only possible partially in places where some products are bent (for example, when the metal of the starting material is too thick).
Cold forging of metal is used for the manufacture of grilles, fences, gates, wickets (and individual elements of their decorations), furniture frames and various decorative details.
Moreover, during the production of these products, the metal can be pressed and bent, which makes the product even stronger than with hot forging, since the properties of the metal do not change, and the crystal lattice, on the contrary, is strengthened due to compression.
Cold forging at home is quite simple, but at the same time, it is a complex technological process that requires experience. What do you need to know about such metalworking, and also what is required to manufacture products without heating the materials?
Advantages
The hydraulic metalworking machine for cold and hot forging “Decor” is manufactured in-house using high-precision CNC metalworking centers and high-quality tools from the world’s best manufacturers. This allows us to produce and assemble high quality machines with manufacturing tolerances of up to 0.002 mm.
The advantages of the machine also include:
- • high quality manufacturing and assembly of all components and parts of the machine;
- • the press can be equipped with high-quality domestic hydraulics or hydraulics of Italian and German production at the customer's request;
- • the machine is equipped with a wide range of molds and punch matrices, which allow the production of most elements of artistic forging;
- • the machine develops a working force of more than 30 tons, which allows processing materials of various sizes and characteristics;
- • cyclic operation mode with cycle adjustment is possible;
- • a set of molds and dies can be made according to your sketch;
- • full warranty for up to 3 years and post-warranty service by the manufacturer;
- • high productivity and speed of operations.
decor forging machine
Artistic forging at low prices
Forging everyone! Let's get it right. OUR CATALOG OF FORGED PRODUCTS PRESENTS ALL TYPES OF METAL PRODUCTS THAT CAN BE FORGED ON FORGING EQUIPMENT AND ASSEMBLED BY WELDING DIFFERENT TYPES. FORGED PRODUCTS - FORGED RAILINGS AND GRILLS, GATES AND FENCES, CANNOS AND CANNOS, INTERIOR AND LANDSCAPE FORGING ITEMS, FIREPLACE ACCESSORIES AND BBQ MANGALS - ALL THIS IS PRESENTED IN THE PHOTOS OF OUR CATALOG.
For many years now, forging machine decor has become a more simplified art. It is difficult to find someone who will understand and grasp your idea. Budget forging is a company that is so professional that nothing is easier to understand the client. Created according to your exclusive order, taking into account the slightest touches and nuances, these products, without any exaggeration, are true works of art. Our highly qualified specialists are ready to offer you an excellent artistic solution at a reasonable price for decorating a forging machine .
The decorative forging machines offered by our company are distinguished by their great variety, unique design and structures, and production both according to standard and your exclusive order.
Working in direct contact with the Customer, we create an ideal composition that fully satisfies the requests and brings aesthetic pleasure to the decor of the forging machine . The difficult and very labor-intensive process of manufacturing a decorative forging machine requires from the master not only the highest professionalism and knowledge of the technical intricacies of the work, but also enormous dedication and utmost attention. We produce work and decorative forging machines of any complexity. You can find out details about each photo in the catalog, check the cost of the product and get information on how to buy a decorative forging machine by calling our manager or sending a message by email. See you in our office. We are always ready to cooperate.
Information on decor forging machine
Machine tools
for cold
forging
"
DECOR
" - Machine Center
Machine
for cold artistic
forging
"
Decor
-1".
Produces basic elements of artistic forging
: Small and large rings; Curls...
Decor
- forging equipment for cold art
...
Decor
company is a manufacturer of
machines
for art
forging
N1 in Russia.
Machine
for cold
forging Decor
-1 |
Price Bending machine
for cold artistic
forging Decor
-1.
Stanki Decor
film 2013
Machine tools Decor
(Art
forging ...
March 17, 2014
Machines Decor
— equipment for artistic
forging
Equipment “
Decor
” is a professional
machine
for the production of artistic
forging
using the cold method.
Machine
for artistic
forging Decor
-1, price 149,050 rubles
... Machine
for artistic
forging Decor
-1, price 149,050 rubles, buy in Chelyabinsk - Tiu.ru (ID#2786433). Detailed information about the product and...
Forging machine
used in Russia - 55 ads - selling, giving to
... Forging machines
Decor
series 250,000 rub.
offers to start your own business manufacturing forged products. Machines
for…
Machine
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forging Decor
-1: sale, price in
... Machine
for artistic
forging Decor
-1. Detailed information about the product/service and supplier. Price and terms of delivery.
Equipment for cold artistic forging machines
…
Equipment for cold artistic
forging machines
of the “
Decor
” series.
A: 28. Manufacturing enterprise " Decor
" since 2007...
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Manufacturer country
The Decor machine is manufactured in Russia at the Decor manufacturing enterprise, which designs, manufactures and assembles metalworking equipment for forge shops.
Manufacturer's website
Website where you can learn more about product features and range: https://biokomfort.com/
Types of cold forging
In the manufacture of metal products, 7 types of cold forging can be distinguished. These are a kind of stages of creating elements that need to be performed when working with blanks.
All work must be carried out in accordance with the requirements and rules, otherwise you should not hope to receive a beautiful forged product.
The most important stage is forging metal blanks. This is the largest, most responsible, complex and serious process, so you need to treat it very carefully. Cold forging can be of several types:
- Upsetting - it is performed under high pressure. This is necessary in order to increase the workpiece on the sides by reducing its height.
- Broaching - this stage is performed by heating a metal part and then hammering it. This is necessary in order to reduce the cross-sectional area by increasing the length of the metal rod.
- Firmware - this stage involves making holes inside the workpiece. When doing this work, you can get holes of different diameters and lengths. It can be open or closed.
Upsetting and broaching makes the structure of the metal workpiece more fragile, so further work must be carried out very carefully to prevent breakage of one or another part of the structure.
- Stamping - at this stage, plastic deformation of the metal occurs, which leads to a change in the shape or size of the workpiece. Stamping can be volumetric or sheet. In the first option, work is performed under pressure. In this case, the part is heated and pressed to the desired size. This method is more suitable for production scale, when you need to make a large batch of identical elements. Sheet stamping differs from the first option in that the parts are made from sheet iron. This method is suitable for the manufacture of small or medium-sized parts, and they will be of high quality and durability.
- Pressing - at this stage, the density of the metal workpiece increases and its shape changes due to high pressure. Pressing can be direct or reverse. With the direct method, metal blanks are extruded through various holes, which leads to the production of various rods, pipes and profiles. In reverse pressing, metal products are placed in a special mold, while pressure is applied in the opposite direction.
- Drawing is the process of drawing metal, only already pressed, through a special matrix. With this processing method, various shaped profiles, wires or thin pipes can be obtained.
- Rolling is the final stage of processing, which involves the law of friction. When special rollers rub against a metal surface, the workpiece becomes deformed. Rolling can be of several types, depending on the method of rotation of the rollers:
- longitudinal - in which the rollers rotate in different directions. This leads to a gradual compression and elongation of the metal part. In this way, sheet and strip iron is produced;
- transverse - in which the movement of the rollers occurs in one direction. This leads to deformation of the workpiece in the transverse direction. This method is used to produce cylindrical gears with knurled teeth;
- screw - in which the arrangement of the rollers is made at an angle to each other. In this case, the workpiece passes simultaneously through two rollers with translational and rotational motion, which makes it possible to obtain a small gap into which the metal falls. In this way, pipe blanks, “sleeves,” are obtained.
Necessary equipment for creating products at home
Over time, new technologies allowed the first invention and then creation of a set of specialized tools to expand the capabilities of blacksmiths. Even inexperienced craftsmen can work with such tools; working with them is not very difficult.
One of the main items in the work is a bender; it is always available in any workshop that works with metal. With its help, you can bend the workpiece at the desired angle or an arc of the required radius.
The snail creates spirals from selected blanks; spirals are often found in blacksmiths' workshops. a snail or make it yourself , and you can also make a spiral with any radius that the master thinks of.
A flashlight is the most complex tool; having such a device, you can not work with a separate part, but immediately create a whole complex from single rods. The tool helps to create types of baskets from metal rods of various diameters and cross-sections.
Curved metal objects can be made with a wave; the craftsman just needs to select rods of different sizes and profiles and create smooth elements for decoration.
A twister is also a complex tool, somewhat similar to a flashlight; it can be used to weave rods around a longitudinal axis. To create braiding or volumetric details for decoration, use this tool.
izogr › Blog › Collection of vector images for artistic forging.
Hi all. I want to share an interesting selection of designs for forging. I am constantly in search of all kinds of patterns and ornaments. And then one day I came across such a collection. I don’t do much ironwork myself, but I also liked the designs and solutions for various products. Please note that the pictures and drawings are in vector format, that is, you can’t just look at them; to view and work you need a vector program, a vector graphics editor such as CorelDRAW, Adobe Illustrator. It’s more convenient and easier for me to work in Korel. The fact that the drawings are vector makes it possible to work with them and change anything. You can also enlarge the drawing to real size without losing quality and print elements in natural size. You can download it from this link from Yandex disk
Advantages of forged products
Despite the fact that many new and modern types of materials have appeared that are suitable for decorating country houses, most people prefer forged products. Although metal can corrode unlike new materials, forging remains in demand for many reasons:
- durability and beauty;
- good protective functions;
- the ability to order a product according to individual sizes, sketches and in any style;
- handmade, products are always combined with other materials.
The list of advantages of artistic forging can be continued, since such products perfectly combine many positive qualities. The photos presented on the websites clearly characterize the beauty, functionality and durability of the products.
The only disadvantages include the high cost of forging and the sensitivity of the metal to corrosion. If the products are too complex in design, they will be difficult to process and paint.
