The functionality of electrical appliances can be increased by connecting devices and various additional accessories. Thus, a wood cutter for a drill allows you to work with wood and cut shaped notches in timber. They achieve a high-quality level in roughing or finishing of blades by installing working attachments with an actuator.
Wood cutter for drill
Manufacturers have produced various types of cutting elements, but they need to be selected correctly; they must be suitable for working with a specific drill.
general information
The drill cutter is one of the replaceable elements. Each part in the assembly performs an important function. The motor of the electrical appliance transmits the rotation speed to the shaft, and the nozzle with accessories will rotate with it.
Milling cutter
Only the cutter processes a given area. The final result depends on the correct choice of which, combination of parameters, compliance with conditions.
How the cutting part works
Actuating mechanism
The actuator consists of 2 elements:
- shank (1) – it is clamped by a cartridge to transmit torque;
- working sphere (2) – there are sharpened blades on the sides of the head.
The configuration of the cutting edge provides different capabilities to this knife. The quality and type of sharpening are used to perform tasks of varying complexity. An additional element - a support bearing (3) - can simplify milling with a drill or expand these functions. For example, process a workpiece according to a template. If the system is dismountable, the cutter with its constituent parts regulate the work processes in the desired direction using:
- locking couplings;
- calibration bushings;
- washers;
- screws
The shank or base of the cutter comes in different lengths and diameters. These parameters are taken into account when choosing.
The chuck must hold the part tenaciously and be long enough to perform specific operations. The technical characteristics and purpose of the blade determine how much work can be done with it. It is sharpened manually and using high-precision equipment if there are no backlashes in the structural elements. In addition to sharpening, the alloy from which the item is made is also important. The hardness level of the steel must correspond to the structure being processed, in this case wood.
The standard set of cutters includes elements of different parameters and categories in the form:
- mounted, when the landing part with a diameter of 32 mm can only be installed in stationary milling equipment;
- end with a shank from 8 to 12 mm. in diameter, they are mounted on the machine shaft and on the drill.
This assembly replaces a professional milling cutter when processing:
- natural wood;
- plywood;
- chipboard;
- MDF.
When the cutting tool is going to process plywood, a knife with a high level of wear resistance is inserted. Let's say that a jigsaw with its cutting plates contains a strong alloy and is not sharpened.
Types of cutters for wood processing
A wood cutter for a drill is somewhat reminiscent of a drill, however, instead of a cutting edge there are teeth of various designs. The ability to perform certain technological operations depends on the shape of the teeth. To secure the attachment in the tool chuck, the cutter has a cylindrical shank.
The working part of the nozzles is sharpened using high-precision equipment, and specialized grades of steel are used for their manufacture. Their service life depends on the quality of the steel used for the production of nozzles. Milling attachments for drills come in the following types:
- Mounted, the dimensions of the mounting holes of such products are 32 mm, and they are intended to perform relevant tasks on stationary milling machines
- End mills are also called finger cutters, and their seating area can range in size from 8 to 12 mm. Such products are suitable not only for stationary milling machines, but also for hand drills
What do they pay attention to?
If you use a drill for milling wood, take into account a number of features:
- The operation of bearings on a shaft with the calculation of axial longitudinal load. In some types of mechanisms, a lateral force is applied, which affects the rapid wear of parts.
- Speed of revolutions.
- Cooling methods.
- Engine power.
- Handle placement.
- Cartridge quality.
Electric drill cutters
The electrical device must be equipped with a function that regulates speed with a large reserve of power - this means that cutters for an electric drill can be installed on it.
If there is incompatibility in the mechanism of devices, negative consequences are possible:
- the tool will overheat;
- the gearbox will fail;
- in the process, a distortion of the workpiece is formed;
- the shank will pop out due to an unreliable cartridge.
There are unwritten rules for milling:
- actions are performed slowly, accurately and accurately;
- check all connections, electrical wiring, fixation;
- Allow the drill to cool periodically.
When large volumes of work are to be done, a carbide nozzle is needed. Only after the equipment is securely fixed in the chuck do they begin to mill.
Choose a knife according to the following criteria:
- size - the parameter affects the assigned technological task;
- shape, configuration, location of the blades;
- sharpening angle;
- manufacturing materials - the performance of various operations and service life depend on the steel;
- purpose - if the milling drill is durable, it is used not only for wood drilling, but also for harder materials.
When buying any product, they visually evaluate it and look at the manufacturer’s company. The reputation of the enterprise will reveal the pros and cons of production. You need to do the same with the equipment. If the buyer is not rich enough to afford a cheap thing, the cutter should be of good quality and expensive.
Karnash brand tools
Today it is not difficult to choose and purchase core drills to solve any technological problem, since they are presented on the modern market with a wide variety of types and brands. These can be core drills for wood, as well as more durable and wear-resistant tools for concrete, cutters for making holes in metal products and structures.
Among specialists who often work with core drills, products manufactured under the Karnash brand are popular. The popularity of these core drills is facilitated not only by their exceptionally high quality, but also by the fact that they are available in a wide range, from which you can choose a tool to solve a specific task.
Karnash core drills
Thus, among the products manufactured under this brand, we can distinguish core drills of the following series:
- Gold-Line, made of high-speed steel HSS-XE, on the surface of which a wear-resistant coating is applied using Gold-Tech technology;
- Hard-Line, the cutting part of which is made of Swedish-made carbide inserts (the expanding spiral groove of core drills in this series simplifies the removal of chips from the processing zone);
- Rail-Line, the working part of which is also equipped with carbide inserts with multi-stage sharpening of cutting edges (with the help of tools in this series, railway rails are drilled);
- Blue-Line and Blue-Line Pro, used for drilling hardened railway rails, cast iron, aluminum and stainless steel.
Design Features
The cutting device is based on the teeth around its body and the manufacturing technology of the structure itself:
- solid - made of one metal composition;
- combined - with knives made of one hard alloy and a body made of another metal;
- welded, when the shank is connected to the blades by welding;
- soldered - the assembly is fixed by soldering.
The blades can be pointed with a front and back flat surface. The disadvantage of such items is that they are sharpened; they shrink in size, so they are not suitable for reusable use. Unlike backed bits, which can be resharpened. On the front side they are flat, and on the back they are twisted like an Archimedean spiral. Such a profile is obtained by uniform movements - translational and rotational. The backing procedure is performed with cams, which creates a stable back angle along the entire length. A similar design is created for cutters:
- shaped;
- worm;
- modular.
Cylindrical peeling knife
The mounted cylindrical peeling knife has separation grooves for chips.
They are directed in one direction, and the backed tooth is directed in the opposite direction. Blades placed in different directions allow high-quality processing of side walls. They are pressed into the body, where the radial corrugations move. After sharpening, the dimensions of the actuator do not change.
Recommendations for choosing metal products
Brings to your attention advice from experienced experts who know all the intricacies of this instrument. These include:
The material from which the part is made
It is best to choose products made from metal alloys. They are considered more durable and wear-resistant when working with a wooden base.
No marriage
Here it is important to evaluate the appearance of the metal part. There should not be any defects on its surface in the form of cracks or irregularities.
During the drilling process, these defects can spoil the result.
Price. Good drills have a fairly high price. High-quality raw materials were used for their production. Budget-priced models are usually intended for one-time use. During operation, they may become deformed or break.
After repeated use, they need to be re-treated at the bottom. Sharpening drills with your own hands is quite simple. For this you will need a file. Movements must be made in the direction of the factory thread.
Basic actions and their order
Wood is a soft raw material. Different types of cutting tools have been developed for its processing. When choosing equipment you need to consider:
- The wood cutting knife should not be used for grinding or cutting metal structures.
- The drill for metals is made of strong high-alloy compounds that cannot negatively affect the operation with chipboard. There will be no overheating of the motor and gearbox. The end blade has this design; it is used to cut sheet material, and small-sized groove milling is performed. Although such models are endowed with a small number of feathers.
Groove cutter with different geometries, convenient for creating long grooves. And shaped cutters are used only for tortuous, complex design configurations.
Edge knife
The edge knife itself speaks about its purpose; it is good for sanding the sides. A bearing is installed at the end of such blades; it regulates the direction and prevents it from moving away from the formation of the edge. Finishing is performed on both straight and shaped edges.
Repairs to wooden buildings are not complete without sealing old holes and cutting out new ones.
Actuator of different designs
This requires a drill, and to perform several tasks you will need a whole set.
Where each tool has its own dimensions in diameter and length. They have the peculiarity of changing proportionally. When one value increases or decreases, another indicator changes in the same direction. There are no thin and long elements; they will simply break under a slight load. For example, at 12 mm. diameter, the length will be a drill bit for a drill of 50 mm., There are also 60 mm. These devices are also different in appearance:
- spiral;
- screw;
- feathers;
- ring;
- countersinks;
- flexible.
Through space can be created, different in geometric shape:
- cylindrical;
- conical;
- stepped;
- square.
The mechanism for wood processing, unlike metal processing, has a conical end; it is used to mark the drilling location.
What are they?
Milling drill bits for metal have quite a large number of varieties.
Experts distinguish end, cylindrical, disk, shaped, angular and end tools. Let's talk about each of them in more detail. When working with metal, when a drill is supposed to be used, an end-type drill with a vertical axis of rotation is most in demand. It is excellent for use on flat surfaces, as it can remove a layer of material of the required size.
Using a disc drill-cutter, you can form all kinds of grooves and grooves on the metal surface. This becomes possible due to the fact that the teeth are located not only on the side, but also on the end part of the product.
A cylindrical drill is used to work on flat areas of metal elements. The teeth are located on the sides and can be either straight or helical. They have a horizontal axis of rotation.
An end mill is most often used when working with a drill. With its help you can make quite deep grooves or contour recesses. It is also possible to process mutually perpendicular planes. There are main teeth in the side of the tool, while other cutting elements are located at the end.
When working with shaped surfaces, you should opt for a similar drill. They are produced by drawing and are not very long. The main difference is the fact that such a cutter is used for structures that have a significant length-to-width ratio.
As for angle cutters, their design can be called the most complex. They are most often used when working with corner grooves, as well as inclined planes.
As for the design, we can note single-angle and two-angle products. In the first case, the teeth are located not only on the side of the cone, but also on the end. In a double-angle cutter, the cutting elements are located on both conical surfaces, which are adjacent.
How to prepare a drill for milling
Electric drill
It may not be possible to open a full-fledged carpentry business with an electric drill, but in a home workshop, various milling procedures are often simply necessary.
Reconstruction begins from the place where the electric motor will be mounted.
If you don’t have an old table, you can put it together from available materials - boards, plywood. Bars are suitable for support legs. A recess is made on the countertop for installing the device with guides. You will need to cut a semicircular groove with a saw and drill through the circles to attach the support sheet.
After building the table you will need:
- electrical appliance;
- small cutter for testing;
- cartridge;
- chipboard sheets.
The drill is secured with clamps to a chipboard stand. The cutter is installed on the shaft. The elevator will be the carriage of the power tool with the main body. The stand and the limiting platform are connected at a right angle. The knife should extend beyond the base.
Edge sharpening
The set of equipment is not thrown away after long use; if corrected, they retain their normal condition. This is how a shaped end mill is sharpened along the front cutting edge with a diamond stone. It is attached to the table and the blade is moved along it. The sharpener is moistened with soapy water. The pointed areas will gradually recover with minimal loss in diameter.
If there is a guide bearing, remove it first, then start sharpening. Before work, first clean the cutter with a solvent to remove any remaining wood resins. The sharpening stone is chosen of the correct shape according to the level of grain. It depends on the thickness of the layer being removed and the degree of surface grinding.
They sharpen each tooth in turn, maintaining symmetry with the same number of movements, pressures - in the same direction. For soft cutters, use ordinary sandpaper, abrasive paper, which is glued to a steel or wooden strip.
Grinder
If you have a sharpening machine, then manual work can be replaced with mechanical work. The tip is restored to its former state all around, material is used for it:
- white or normal electrocorundum;
- elbor;
- green silicon carbide.
The machine can sharpen even the most complex spiral tooth shapes using rotational and translational movements. The cutter, during its longitudinal movement towards the circle, makes synchronized turns along the axis. The position of the edge does not change in height, and contact with the abrasive is maintained along with the sharpening angle.
At the end of the procedure, a control inspection of the blade is made for chips and cracks. A special device is used to determine the deformation for runout and the absence of changes in the angles. A deviation of 1 degree is allowed. Good care and correct editing will extend the life of cutters and main power tools.
Summary
Article Name
Wood cutter
Description
Wood cutter for drill 35 mm, 50 mm, 100 mm. Wood end mill for drill. Do-it-yourself wood cutter from a drill.
Author
Sarychev Alexander Viktorovich - forensic construction and technical expert, candidate of technical sciences
Publisher Name
Wikipedia of construction tools
Publisher Logo
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