Which welding helmet to choose in 2022: TOP 13 best models

The best chameleon welding masks: review based on testing results
Today, few welders use traditional masks with a replaceable light filter. Everyone switched to “chameleon” masks with automatic light filters. Such masks are very convenient to use, they do not distract and help protect your eyesight.

What can we say about novice welders, for whom chameleon masks turn out to be simply an indispensable means of personal protection. Thanks to their use, a beginner quickly adapts to various working conditions and does not have to be distracted by unnecessary things.

However, even automatic chameleon masks are distinguished by their quality. Not only the design, but also the speed of operation of the light filter, the ability to adjust and turn it off, and much more. Therefore, we have prepared a review of chameleon masks, both budget and high-end, which have received a quality mark and recognition from professional welders.

Which welding mask is best to buy?

There are simple masks (with a darkening filter of varying intensity) and “chameleon” masks (with automatic dimming). The latter are more convenient and safer, but they only work when the outside temperature is not lower than -5 degrees.

For one-time work in a garage or country house, the cheapest model with a regular glass filter and a viewing window measuring 90x40 mm is sufficient.
To weld sewer or water pipes, you need the same simple model, but with an enlarged viewing window 100-110 mm in length and 45-50 mm in height.
When welding stainless steel, it is better to choose chameleon masks.

If work is performed in hazardous conditions, a model with additional ventilation will be required. It is selected according to the type of metal and working conditions.

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Content

Chameleon type masks
What to look for when choosing
Manufacturers of welding masks and filters
Tips for choosing a welding helmet Chameleon

The correct selection of personal protective equipment (PPE) is the key to your health and many years of work with welding equipment.
When welding, the most important thing is to protect your eyes. For this there are 2 types of protection: a welding mask and a welding shield. The welding mask protects the face and eyes from the harsh radiation of the welding arc, as well as from exposure to ultraviolet radiation.

Most modern masks are made of heat-resistant plastic, but there are still some made from electrical cardboard and fiber. Due to the constant exposure of the glass of the mask to splashes from welding work, it quickly becomes unusable. Therefore, now almost all modern masks come with transparent plastic or glass protective plates.

The protective filter itself consists of:

cover glass;
tinted glass;
substrates;
plexiglass (depending on configuration).

There are several types of welding helmets:

classical;
under the Chameleon (it darkens itself when a spark occurs);
leather mask (for working in confined spaces);
with a rising filter.

The second option for eye protection is a welding shield. However, you have to hold it in your hand, and this is a significant disadvantage, because the second hand is occupied with the welding torch, and it turns out that it is no longer possible to correct the part in order to correct the direction of the welding seam.

The welding mask is attached directly to the welder’s head. It is adjustable so that it falls on the face by nodding your head. In this case, the mask will have to be lifted to inspect the workpieces being welded.

The best high-end welding helmets

Such models allow you to control the level and sensitivity of dimming. They have 4 arc sensors that reduce the likelihood of blind spots. Premium masks always have a large number of settings and functions.

ESAB Aristo Tech HD – maximum clarity

4.9

★★★★★

editorial assessment

90%

buyers recommend this product

This protection features an auto-dimming Class 1/1/1/1 filter for clear, clear vision. Thanks to Angular Dependence Compensation technology, the user does not see darkening, even when looking into the filter at an angle. In the X-TIG mode, electromagnetic sensors are used that respond to the magnetic field of the arc - that is, even in an awkward position or at low currents, the darkening of the filter is guaranteed.

There is also a grinding mode, in which the lowest sensitivity is used, and the user does not need to change the mask to safety glasses. The digital filter allows you to control precise settings for dimming (within 5-13 DIN), delay and sensitivity. The system is powered by solar cells with built-in batteries.

This ergonomic model with convenient regulators and a special anti-sweat tape guarantees the welder comfort in work. The manufacturer offers Aristo Tech HD with several options: an automatic air supply unit or hearing protection. The kit includes a carrying case and headband pads.

Advantages:

Light weight – 515 grams;
Highest optical class;
LCD filter with dimensions 100x60 mm;
Durable carbon coating is resistant to scratches and other damage;
Display showing delay time, sensitivity and dimming;
Grinding mode for oxygen and plasma cutting.

Flaws:

High price.

Aristo Tech is suitable for arc, semi-automatic, argon-arc and plasma welding, as well as grinding.

ASF Tecmen TM 1000 PAPR – exceptional protection and thoughtful design

4.8

★★★★★

editorial assessment

89%

buyers recommend this product

The nylon body of this model is convenient and environmentally friendly - it does not emit fumes when heated from welding. The shape of the mask is chosen so that air moves away from the filter when breathing - this prevents fogging. The PAPR forced air system filters harmful impurities and protects against sparks.

For autonomous operation, in addition to the solar cell, lithium batteries are installed (there is a low charge indicator). The helmet weighs 770 grams. The filter response time is 0.04 ms. The minimum degree of darkening is 3.5 DIN, the maximum varies between 5-13 DIN. You can work in this mask at temperatures from +55 to -10 degrees.

Advantages:

Folding filter;
Large viewing window – 107x75 mm;
Digital settings control;
There are front windows with constant tinting 5 DIN.
Light filter 1/1/1/1.

Flaws:

When working for a long time, the head is under tension due to the heavy front part.

The model is suitable for welding in the following modes: TIG, MMA, Plasma, MIG/MAG, and is also used for grinding and air plasma cutting.

Optrel Weldcap 3/9-12 DIN – helmet with cap

4.7

★★★★★

editorial assessment

88%

buyers recommend this product

This product has won two international design awards. The helmet looks like a cap with fabric head protection. The durable textile material protects against hot metal splashes as well as hard shells, and is easy to remove and wash.

The mask has a good overview and an anatomically shaped filter with a darkening range from 5 to 13 DIN. Dimming response time 0.16 ms. A class 1/1/2/2 filter provides 3 DIN darkening in the light state and 9-13 DIN at maximum. A lithium battery is installed inside the helmet.

Advantages:

Light weight (400 grams) and mobility;
Ultra-sensitive wide-angle sensor;
Manual dimming adjustment;
Low battery indicator;
Work at temperatures from +60 to -10 degrees;
Cool and modern design.

Flaws:

Over time, the cap loses its marketable appearance, but it is not sold separately.

A certified product has a two-year warranty. However, it does not apply to textile parts and the battery.

Fronius Vizor 4000 Professional – safety for all types of work

4.6

★★★★★

editorial assessment

87%

buyers recommend this product

This model features a bright design and streamlined shape. It has manual and automatic operating modes. In the first case, the darkening is set within 4/5-9 or 4/9-13 DIN. More precise adjustments are made using the knob.

The mask is equipped with light sensors that measure the power density of the welding arc; they guarantee a good view of the seam of the parts being welded. The automatic dimming response time is 0.17 s. In the “stripping/grinding” mode, the ASF (automatic light filter) does not work, which makes cleaning the weld seams easier.

The headband and distance from the shield are adjusted to the specific user. Wearing a mask can work at temperatures from +70 to -10 °C. Power comes from a lithium battery.

Advantages:

Relatively light weight (500 grams);
Smooth setup;
Includes 2 protective glasses;
Viewing window, area 5000 mm2;
Automatic filter class 1/1/1/1.

Flaws:

There is no “test” button that checks the functionality of the “chameleon”.

Vizor 4000 Professional is used for semi-automatic, argon-arc, plasma and manual welding, as well as for stripping seams.

Bohler Guardian 62 – with replaceable battery

4.5

★★★★★

editorial assessment

85%

buyers recommend this product

This protective equipment is made of durable nylon. It is equipped with a comfortable headrest, which is adjustable in angle and reach. The light filter operates in two modes: 5-8 or 9-13 DIN. Constant darkening in grinding mode is fixed at 4 DIN. The dimensions of the viewing window are 98x62 mm. The filter specification is 1/1/1/2.

Advantages:

Light weight - less than 0.5 kg;
Replaceable ADF battery;
TrueColor technology makes the background natural, removing the green color;
4 optical sensors;
Shockproof housing.

Flaws:

Difficult to find in stores.

The upward folding part of this mask guarantees comfortable work during any type of welding and grinding.

The best masks for welders in the mid-price range

Such models are mainly equipped with a “chameleon” filter and operating mode controls. They are suitable for long-term welding of various types.

Bars MS 307 Premium with ASF-777 – mask with a large visor

4.9

★★★★★

editorial assessment

90%

buyers recommend this product

The mask has 4 independent sensors and additional radiation protection. The dimming response time is 1/30000 s. In anti-reflective mode it gives 4 DIN. The Barsa body is made of durable fireproof material, and the headrest is adjustable in 5 levels (seating depth, forward/backward and tilt angle). Additional power comes from a replaceable battery. The product weighs 650 grams. It can be used at temperatures from -10 to +60 °C.

Advantages:

Wide field of view (100x100 mm);
Optical class 1/1/1/1;
Unusual design;
Outdoor control unit;
LCD filter ASF-777.

Flaws:

In the event of a breakdown, you cannot buy separate spare parts.

The mask operates in three modes: grinding 4 DIN, welding 9-13 and 5-8 DIN.

Svarog AS-4001F True Color “Predator” – fashionable design

4.8

★★★★★

editorial assessment

89%

buyers recommend this product

The unique feature of the Predator is its filters with True color technology, which guarantee natural color rendition of the welding process. The dimming works even at extremely low and high temperatures. This model does not have an overheat shutdown, so you can work much longer.

The filter has dimensions of 114x133 mm, optical class 1/1/1/2. The darkening time takes 0.08 ms, and the brightening occurs in 0.1-0.9 s. The dimming is adjustable from 9 to 13 DIN. The mask can be used at outdoor temperatures from -5 to +55 °C and weighs only 550 grams.

Advantages:

There is a stripping and grinding mode;
Replaceable battery;
Modern design;
Compliance with all safety standards;
When not in use, it consumes almost no energy.

Flaws:

Internal dimming adjustment;
Small visor.

The natural color rendering of Svarog True Color reduces eye strain, which is important during long-term hot work.

Aurora Sun-9 Max Expert – simple adjustments

4.7

★★★★★

editorial assessment

88%

buyers recommend this product

This mask has a light-colored glass with 3 DIN darkening when not in use. Smooth filter adjustment occurs in the range of 4-13 DIN. Adjustable dimming delay and sensitivity. There is a “Test” button that allows you to check the functionality of the filter and, if necessary, replace the battery.

By default, the filter fires after 0.4 ms. There are 4 arc sensors inside the mask. Optical class of the filter is 1/1/1/1. The size of the viewing window is 100x73 mm. The mask weighs 500 grams.

Advantages:

Wide range of adjustments;
Fast response;
Low current operation;
Adjustable clearing time from 0.2 to 1 s.
Diopter lenses are installed.

Flaws:

Internal location of regulators.

This model can be mounted on a construction helmet, and also allows you to work with a respirator if conditions require it.

Korund-2 Chicano (form 9100V) – light and reliable mask

4.6

★★★★★

editorial assessment

87%

buyers recommend this product

This model has an ASF with smooth operation. Its lightening time is 0.15-0.8 s, and the default dimming speed is 0.04 ms. The shock-resistant housing reliably protects the welder from splashes and radiation.

The size of the viewing window of the mask is 100x67 mm. Optical class 1/1/1/2. The dimming control is located inside, but you can adjust the sensitivity without removing the mask. There is no welding/cutting mode. This protection weighs 490 grams.

Advantages:

Powered by solar and lithium replaceable batteries;
Smooth shading adjustment from 9 to 13 DIN;
Minimum protection response time;
Change in sensitivity depending on the type of welding work;
Dimming delay setting;
2 independent arc/glow sensors.

Flaws:

Fixed dimming 4 DIN requires good lighting.

The Corundum-2 mask is actively used for work such as MMA, MIG, MAG and ARC - that is, in almost any type of welding.

Fubag Ultima 5-13 Visor Black - inexpensive and effective protection

4.5

★★★★★

editorial assessment

85%

buyers recommend this product

The chameleon mask with adjustable head mount provides a shade of 5-13 DIN, which operates at a speed of 1/25000 s. Enlightenment occurs 0.15-0.8 seconds after the arc burns out. The controls are located on the outside of the helmet.

The protection can also be used during grinding work. It is equipped with four sensors that are powered by solar and lithium batteries (replaceable). The 100x67 mm screen allows the welder to clearly see the surrounding area. The body material is impact-resistant and flexible.

Advantages:

Used for plasma cutting and microplasma welding;
Operates at low currents;
The set includes external and internal glass;
Weight – 0.5 kg;
Reasonable cost (up to 4 thousand rubles).

Flaws:

Slow switching dimming relay.

Ultima 5-13 Visor Black is suitable for welding work in small production or car service centers.

Selection criterion

To choose the best option for yourself, you need to know the nuances:

The reliability of eye protection is the degree of darkness of the mask screen, which is expressed in DIN and varies between 3-15 units.
Additional work mode - after the metal has cooled, the darkening is removed, the glass for the shield becomes transparent, which allows you to continue working without removing the mask.
The effectiveness and quality of retinal protection depends on the response speed of light filters, which is considered optimal at a value of 0.1 s. Some Chinese experts underestimate this parameter, so you need to focus on average values.
Welders often work in poorly ventilated areas, so it is worth choosing a mask with forced ventilation to avoid breathing toxic fumes from molten metal and smoke from burning electrode coatings.
The weight of a helmet or mask plays a big role - if the headband is adjusted correctly, the product does not put pressure on the performer’s head. Lightweight polymer models will not be able to protect the welder from the mechanical impact of a fallen part or improvised tool.

To find out which brand of helmet will best perform protective functions, you need to familiarize yourself with the rating of welding masks, which will be presented in a separate section of this article.

The best budget masks for welders

These are the simplest models with a minimal range of settings or no settings at all. Masks of this class are used for short-term welding work under normal conditions.

Resanta MS-6 - an inexpensive chameleon

4.9

★★★★★

editorial assessment

89%

buyers recommend this product

The product weighs 430 grams and has a small visor size of 90x35 mm. The shade in the light state reaches 4 DIN, in the dark state – 11 DIN. Switching takes 1 millisecond and the delay is 0.6 seconds.

Advantages:

Automatic filter;
Ease of use;
Adjustment for tilt and head circumference;
Light weight – 430 grams;
Compliance with the price-quality parameter.

Flaws:

During welding, smoke may penetrate under the mask.

The sensitivity adjustment on Resanta MS is set in accordance with the lighting and the presence of light interference.

Stavr MS-1/12 – good optical class

4.7

★★★★★

editorial assessment

87%

buyers recommend this product

This welder protection is equipped with a light filter measuring 110x90 mm and a viewing window of 88x30 mm. The darkening is manually adjustable: in the dark state it reaches 12 DIN, and in the light state it is 3 DIN.

Without adjustment, two ASF sensors operate at a speed of 0.4 s, and the filter brightens after 0.2 s. The body of the mask is made of durable polyvinyl chloride, so it weighs 400 grams.

Advantages:

Optical protection class 1/1/1/2;
Ease of use;
Powered by solar cell and CR2032 batteries;
Operates at temperatures -10..+65 °C.

Flaws:

The light filter may not work if the angle of incidence relative to the arc is more than 120°.

Stavr MS is a certified product for which the manufacturer provides a three-year guarantee.

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